Anechoic Visco-Thermal Liner for Broadband Noise Attenuation

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Solution Overview

Problem

Conventional acoustic liners face limitations in attenuating a broad range of noise frequencies due to restricted open area and size of openings, leading to reflection of sound energy rather than effective dissipation.

Innovation Solution

The acoustic liner assembly features a large open area with passages much longer than their openings, which are designed to dissipate sound energy through visco-thermal losses, providing a thin profile and minimizing sound reflection across a wide frequency range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the open area of the face sheet is increased to attenuate a broader range of noise frequencies, then the noise attenuation performance is improved, but the manufacturing efficiency decreases due to the increased number and size of openings required

Engineering Contradiction:
Improvenoise attenuation performanceVSAvoidmanufacturing efficiency
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent applies porous materials by using a face sheet with a porous structure that provides a large open area for noise attenuation. The porous structure allows sound waves to enter multiple passages while maintaining manufacturability through established porous material fabrication techniques.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent transitions from two-dimensional surface openings to three-dimensional passages by creating passages that extend through the thickness of the liner. This dimensional change allows the liner to achieve broad frequency attenuation through the depth of the passages rather than requiring numerous surface openings.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the number and size of openings in the face sheet are increased to provide greater open area, then the range of noise frequencies attenuated is improved, but the structural integrity and manufacturing efficiency deteriorate

Engineering Contradiction:
Improverange of noise frequencies attenuatedVSAvoidstructural integrity
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The invention moves the noise attenuation function from the two-dimensional face sheet surface to the three-dimensional passages within the liner thickness. This allows the face sheet to maintain its structural integrity while the internal passages provide the necessary open area for broad frequency attenuation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The use of porous materials with controlled pore structures allows the creation of passages that provide sufficient open area for noise attenuation while maintaining the overall structural integrity of the liner through the material's inherent strength properties.

Inventive Principle:
Principle #31Porous materials

3Device complexity

If conventional reactive liners are used to reflect sound energy, then the manufacturing complexity is reduced, but the noise attenuation effectiveness deteriorates due to sound reflection

Engineering Contradiction:
Improvemanufacturing complexityVSAvoidnoise attenuation effectiveness
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent converts the harmful reflection of sound energy into beneficial dissipation by designing passages that guide sound waves through the liner thickness where viscous and thermal losses convert the sound energy into heat, rather than reflecting it back into the nacelle.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent replaces the reactive mechanical reflection mechanism with a dissipative mechanism based on visco-thermal losses. Instead of relying on impedance mismatches to reflect sound, the system uses the physical properties of the passage walls to dissipate sound energy through viscosity and thermal conduction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in improved noise attenuation across a broader frequency range, achieving a substantially anechoic performance with minimal sound reflection and increased manufacturing efficiency.

Implementation Method 1

Sound waves incident on a face of the liner enter the passages and are dissipated by viscous losses

Methodology Applied
Scientific EffectViscous losses: Viscous Heating

Implementation Method 2

Sound energy is further dissipated as thermal energy to the walls of the passages

Methodology Applied
Scientific EffectThermal losses: Conduction (thermal)

Implementation Method 3

The sound wave then travels toward the distal end of the liner where it reflects from a substantially rigid back wall and the propagates back toward the liner face

Methodology Applied
Scientific EffectSound reflection: Reflection

Data Source

PatentEP1873751B2Anechoic visco-thermal liner
Publication Date: 2023.07.26 RTX CORP
  • EP1873751B2 patent drawingFigure 1
  • EP1873751B2 patent drawingFigure 2~3
  • EP1873751B2 patent drawingFigure 4~5

AI summary

A liner assembly (22) includes a plurality of aligned passages (28) providing a large open area combined with openings (30) much smaller than a length (36) of the passages (28). The plurality of passages (28) are disposed parallel with each other and include an opening (30) transverse to incident sound waves. The passages (28) are separated by walls (32) and are blocked at an end distal from the openings (30). Sound waves incident on a face of the liner (22) enter the passages (28) and are dissipated by viscous losses. Sound energy is further dissipated as thermal energy to the walls (32) of the passages (28). The long narrow passages (28) provide the desired visco-thermal losses for sound energy in a broad frequency range.