Hot-Wire Anemometer Flow Rate Compensation for Transient Thermal Response

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Solution Overview

Problem

Hot-wire anemometers in medical ventilators experience transient thermal responses due to changes in gas mixtures, leading to inaccurate flow rate measurements during the inspiratory and expiratory phases, which can affect the performance and reliability of pneumatic control systems and spirometry data.

Innovation Solution

A method is implemented to apply a corrective modification to the output signal of hot-wire anemometers, using a mix transition multiplier (M=1.0+K*ΔO2Conc*e−t/T) based on the fraction of inspired oxygen (FiO2) changes, average flow rates, and temperature control dynamics to compensate for transient thermal responses, ensuring accurate flow rate measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If hot-wire anemometer is used to measure flow rate in varying gas mixtures, then flow measurement capability is provided, but measurement precision deteriorates during transient thermal response periods

Engineering Contradiction:
Improveflow rate measurement accuracyVSAvoidmeasurement reliability during gas composition changes
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements a feedback mechanism by continuously monitoring the output signal of the hot-wire anemometer and comparing it against expected values based on current FiO2 settings. When deviations are detected indicating transient thermal response, the system automatically applies corrective modifications to the output signal. This closed-loop feedback approach ensures measurement precision is maintained even during gas composition changes, directly resolving the contradiction between measurement capability and reliability during transients.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the parameter being measured from raw anemometer output to corrected flow rate by applying a mix transition multiplier. This multiplier dynamically adjusts the output signal based on the magnitude and direction of FiO2 changes, effectively transforming the unreliable transient response into a corrected measurement that maintains precision across varying gas compositions.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If real-time correction is applied to compensate for transient response, then measurement accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveflow sensor measurement accuracyVSAvoidsignal processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-calculating the mix transition multiplier based on the known magnitude and direction of FiO2 changes before the transient response fully develops. The corrective modification is prepared in advance using the exponential decay model, which anticipates the transient behavior pattern. This allows the system to apply the appropriate correction factor proactively, improving measurement accuracy without requiring complex real-time analysis during the transient event itself.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides real-time correction of flow sensor measurements, improving the accuracy of exhaled tidal volumes and transitioning ventilatory cycles, thereby enhancing the reliability and fidelity of pneumatic control systems without requiring recalibration or advanced gas composition analysis.

Implementation Method 1

Changes in certain properties of the gas passing by the filament impact the heat exchange between the filament and the gas flow, thus leading to a change in the filament's temperature.

Methodology Applied
Scientific EffectHeat exchange: Convection

Implementation Method 2

electronic control circuits are used to maintain a fixed temperature across or current through the anemometer's filament. Any deviation between the existing temperature and the reference temperature causes an imbalance in the bridge and the electronic control circuits respond by taking action to increase or decrease the current through the filament to adjust the temperature error.

Methodology Applied
Scientific EffectTemperature control: Feedback

Data Source

PatentUS8905024B2Flow rate compensation for transient thermal response of hot-wire anemometers
Publication Date: 2014.12.09 COVIDIEN LP
  • US8905024B2 patent drawing
  • US8905024B2 patent drawing
  • US8905024B2 patent drawing

AI summary

Systems and methods are described for application of a transitory corrective modification to a hot-wire anemometer flow voltage and/or calculated flow rate to compensate for transient thermal response of the anemometer during a change in mixture of a mixed gas being measured. According to one embodiment a method of applying the transitory corrective modification is provided. An output signal of an exhalation flow sensor of a medical ventilator is received. The flow sensor includes a hot-wire anemometer. The output signal is indicative of a rate of flow of expired gas by a patient. Transient thermal response of the hot-wire anemometer is compensated for by applying a corrective modification to the output signal or a value based thereon. The corrective modification is based at least in part on a fraction of inspired oxygen (FiO2) being supplied by the medical ventilator to the patient.