Gas Turbine Angelwing Cooling Passage Design

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Solution Overview

Problem

Gas turbine engines face challenges in preventing hot combustion gas ingestion into the inner wheelspace, which can damage components and reduce efficiency, particularly due to the direct exposure of angelwing upper surfaces to hot gases and the inefficiency of cooling air channeling.

Innovation Solution

A method and system for cooling angelwings in gas turbine engines by defining cooling passages from the shank to the upper surface of the angelwing, allowing pressurized cooling air to be channeled from the inner wheelspace to the outer rotor/stator cavity, creating a protective cooling air film layer on the angelwing surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cooling air is channeled into the inner wheelspace to prevent hot combustion gas ingestion, then component protection is improved, but engine efficiency deteriorates due to reduced cooling air availability

Engineering Contradiction:
Improvecomponent protectionVSAvoidengine efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The cooling system is segmented into multiple independent cooling passages (first cooling passage, second cooling passage, third cooling passage) that distribute cooling air to specific locations. This segmentation allows targeted cooling of the angelwing and buffer cavity region without requiring excessive cooling air volume, thereby protecting components while minimizing impact on engine efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The angelwing structure serves as an intermediary element between the inner wheelspace and outer rotor/stator cavity. By incorporating cooling passages within the angelwing itself, the system uses this intermediate structure to deliver cooling air directly to critical regions, preventing hot gas ingestion without requiring large volumes of cooling air that would reduce engine efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If the upper surfaces of angelwings are directly exposed to hot combustion gases to maintain structural integrity, then component strength is preserved, but temperature increases leading to creep-related failure

Engineering Contradiction:
Improvecomponent strengthVSAvoidangelwing surface temperature
Core Design Contradiction:
StrengthVSTemperature

Solution Approach 1:

Cooling air is supplied in advance through the first cooling passage to the upper surface of the angelwing before hot combustion gases can cause excessive temperature rise. This preliminary cooling action maintains the angelwing surface temperature within acceptable limits, preventing creep-related failure while preserving component strength.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses pressurized cooling air delivered through pneumatic cooling passages (first, second, and third cooling passages) to cool the angelwing surfaces. The pressurized air flow through these passages effectively removes heat from the angelwing upper surfaces that are exposed to hot combustion gases, maintaining structural integrity by preventing temperature-induced creep failure.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Temperature

If cooling passages are defined through the shank and angelwing to deliver pressurized cooling air, then temperature control is improved, but device complexity increases

Engineering Contradiction:
Improveangelwing surface temperatureVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The angelwing structure is designed with multiple cooling passages that serve multiple functions: the first cooling passage cools the upper surface, the second cooling passage cools the buffer cavity region, and the third cooling passage provides additional cooling. This multi-functional design allows a single structural element (the angelwing) to perform both structural support and thermal management functions, improving temperature control without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cooling passages are nested within the angelwing structure itself, with the first, second, and third cooling passages integrated into the angelwing's geometry. This nesting approach allows multiple cooling functions to be incorporated within the existing structural framework, improving temperature control while minimizing the increase in device complexity by utilizing the angelwing's own volume for housing the cooling passages.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the temperature of angelwing surfaces, prevents creep-related failures, and minimizes hot gas ingestion into the inner wheelspace, enhancing engine efficiency and component protection with reduced cooling air volume.

Implementation Method 1

supplying pressurized cooling air to the inner wheelspace, such that the pressurized cooling air is channeled into the at least one inlet opening and discharged from the at least one outlet opening

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

creating a protective cooling air film layer on the angelwing surfaces

Methodology Applied
Scientific EffectThermal protection: Thermal Insulation

Data Source

PatentUS9528377B2Method and system for cooling rotor blade angelwings
Publication Date: 2016.12.27 GE INFRASTRUCTURE TECH LLC
  • US9528377B2 patent drawing
  • US9528377B2 patent drawing
  • US9528377B2 patent drawing

AI summary

A system for cooling an angelwing coupled to a rotor blade in a gas turbine engine is provided. An angelwing coupled to a shank of a rotor blade includes at least one cooling passage extending from at least one inlet opening coupled in flow communication with a gas turbine engine inner wheelspace to at least one outlet opening coupled in flow communication with a gas turbine engine outer rotor/stator cavity. The at least one outlet opening is located in an upper surface of the angelwing. The at least one cooling passage receives pressurized cooling air channeled from the inner wheelspace, such that the pressurized cooling air is channeled into the at least one inlet opening and discharged from the at least one outlet opening.