Angle Multiplexed Diffractive Combiner for Compact AR Eyebox

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Solution Overview

Problem

Existing off-axis retinal scanning displays for wearable heads-up displays have limited design flexibility and are bulky due to the requirement for pupil replication to occur at specific optical planes, which restricts the positioning of optical elements and results in a small eyebox, making them inefficient for mass production and user comfort.

Innovation Solution

The use of a splitting element, such as a diffractive splitting element, positioned away from the image and Fourier planes, combined with a volume phase holographic (VPH) element that applies individual optical functions to replicated beams based on their angle of incidence, allows for replication and collimation of light to expand the eyebox and provide greater design flexibility, enabling a more compact and efficient optical system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If pupil replication is performed at traditional image or Fourier planes, then the optical system can be designed with conventional elements, but the system becomes bulky and design flexibility is limited

Engineering Contradiction:
Improvedesign flexibilityVSAvoidsystem size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent moves pupil replication from traditional 2D planes (image or Fourier planes) to a 3D volumetric space using a volume phase holographic element. This allows replication to occur throughout a volume rather than constrained to specific planes, enabling compact integration while maintaining design flexibility. The VPH element creates multiple exit pupils at different positions and orientations within the optical path, achieving the desired adaptability without increasing system volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If conventional pupil replication methods are used, then the optical functions can be collected by single optical elements, but the eyebox remains small and positioning flexibility is restricted

Engineering Contradiction:
Improveeyebox sizeVSAvoidoptical element positioning
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent segments the optical functions by using a volume phase holographic element that can simultaneously perform multiple operations: splitting incident light into multiple directions, collimating beams with different angles, and directing them to different exit pupil positions. This segmentation of optical functions within a single volumetric element allows for a larger effective eyebox while simplifying the positioning requirements compared to multiple separate optical elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The VPH element serves multiple optical functions simultaneously - it acts as a beam splitter, collimator, and directional steering element all in one component. This multi-functionality allows the system to achieve a larger eyebox and greater positioning flexibility without increasing device complexity, as a single element performs what would traditionally require multiple separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the optical system is designed for mass production, then manufacturing efficiency improves, but custom fitting for individual head shapes becomes impractical

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidcustom fit capability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent enables easy adjustment of optical parameters (such as exit pupil positions, beam angles, and replication geometry) by modifying the VPH element's holographic gratings or repositioning it within the optical path. This allows the same mass-producible optical system to be quickly adapted to different user head shapes and sizes by changing optical parameters rather than requiring custom manufacturing for each user, thus maintaining high productivity while achieving adaptability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a thinner, more compact, and efficient optical system with a larger eyebox, allowing for greater flexibility in positioning optical elements and improved user experience by reducing the need for bulky components and accommodating different head shapes and sizes.

Implementation Method 1

a splitting element configured to split incident light into a plurality of directions

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

a first volume phase holographic (VPH) element comprising a plurality of multiplexed holograms, each hologram configured to selectively collimate incident light according to a respective angle of incidence on the first VPH element

Methodology Applied
Scientific EffectHolography:

Data Source

PatentUS20240427151A1Angle Multiplexed Diffractive Combiner
Publication Date: 2024.12.26 ALPHALUM SA
  • US20240427151A1 patent drawing
  • US20240427151A1 patent drawing
  • US20240427151A1 patent drawing

AI summary

An optical system for a wearable heads-up display includes an image projector configured to project an image towards an eye of a user and a combiner element positioned in a field of view of the user and in an optical path between the image projector and the eye of the user. The combiner element is configured to replicate the image onto a plurality of positions in a plane at the eye of the user. The combiner element includes a splitting element configured to split incident light into a plurality of directions and a first volume phase holographic (VPH) element. The first VPH element includes a plurality of multiplexed holograms, each hologram configured to selectively collimate incident light according to a respective angle of incidence on the first VPH element.