Angle-Resolved Spectral Reflectometry for Multilayer Thin Film Analysis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional methods for measuring the thickness and refractive index of multilayer thin films are limited in their ability to accurately analyze each layer, particularly in resolving the polarization-dependent spectral reflectance which is crucial for precise characterization.

Innovation Solution

The apparatus and method employ angle-resolved spectroscopic reflectometry, utilizing a combination of s-polarized and p-polarized imaging through a first and second angle-resolved spectral imaging acquisition part, and an image-rotating prism to analyze the reflective light in the back focal plane of an objective lens, allowing for the measurement and analysis of each layer's thickness and refractive index.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional reflectometry is used to measure thin film thickness, then the measurement can be performed with a simple setup, but the ability to accurately analyze each layer of multilayer thin films and resolve polarization-dependent spectral reflectance is limited

Engineering Contradiction:
Improveaccuracy of analyzing each layer of multilayer thin filmsVSAvoidcomplexity of the measurement apparatus
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The measurement system is segmented into multiple independent detection channels, each equipped with specific polarizers to detect s-polarized and p-polarized light separately. This segmentation allows the system to resolve polarization-dependent spectral reflectance for each layer while maintaining a modular architecture that manages complexity through functional decomposition.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention adds the polarization dimension to the conventional reflectometry measurement. By introducing polarizers and detecting both s-polarized and p-polarized components, the system transforms a single-dimensional thickness measurement into a multi-dimensional characterization that includes polarization-dependent optical properties, enabling accurate analysis of each layer in multilayer structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If angle-resolved spectral imaging acquisition is used to measure both s-polarized and p-polarized light separately, then the measurement precision is improved, but the device complexity increases due to requiring multiple acquisition parts

Engineering Contradiction:
Improveprecision of thickness and refractive index measurementVSAvoidnumber of angle-resolved spectral imaging acquisition parts
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention merges the s-polarized and p-polarized detection channels into a unified angle-resolved spectral imaging system. Both polarized components are captured simultaneously through the same optical path and imaging system, with polarization separation achieved through polarizing beam splitters or polarizers positioned at the detection plane. This merging reduces the number of separate acquisition parts while maintaining high measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The angle-resolved spectral imaging acquisition system is designed with multi-functionality to handle both s-polarized and p-polarized light detection. The same imaging system, spectrometer, and detector are used for both polarization states, achieving universal functionality that reduces device complexity while enabling precise measurement of polarization-dependent spectral reflectance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of information

If multiple angle-resolved spectral imaging acquisition parts are used to detect different polarizations, then the spectral reflectance analysis is more comprehensive, but the loss of time increases due to sequential or complex simultaneous measurements

Engineering Contradiction:
Improvecomprehensiveness of spectral reflectance analysisVSAvoidmeasurement time for acquiring polarized spectral imaging
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The measurement system performs continuous simultaneous detection of s-polarized and p-polarized spectral reflectance. Both polarization components are captured in a single continuous measurement process rather than sequentially, ensuring no information is lost and minimizing measurement time. The continuous action maintains the integrity of the spectral data while achieving comprehensive polarization analysis.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The optical system is pre-configured with polarizers and beam splitters positioned to separate s-polarized and p-polarized components before they reach the detector. This preliminary action of polarization separation allows both components to be measured simultaneously without requiring sequential switching or complex post-processing, thereby reducing measurement time while maintaining comprehensive spectral reflectance analysis.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables precise measurement and analysis of the thickness and refractive index of each layer in multilayer thin films by acquiring and comparing polarized angle-resolved spectral imaging, improving the accuracy and comprehensiveness of the characterization process.

Implementation Method 1

an objective lens, and a back focal plane of the objective lens

Methodology Applied
Scientific EffectFocusing: Lens

Implementation Method 2

an image-rotating prism allowing the reflective light to be incident and rotating the reflective light by 45 degrees

Methodology Applied
Scientific EffectRotation:

Implementation Method 3

an s-polarizer allowing only s-polarized light in the reflective light to be transmitted, and a p-polarizer allowing only p-polarized light in the reflective light to be transmitted

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 4

an imaging spectrometer allowing the polarized light to be incident and acquiring a polarized angle-resolved spectral imaging by wavelength

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS11906281B2Device and method for measuring thickness and refractive index of multilayer thin film by using angle-resolved spectral reflectometry
Publication Date: 2024.02.20 KOREA RES INST OF STANDARDS & SCI
  • US11906281B2 patent drawing
  • US11906281B2 patent drawing
  • US11906281B2 patent drawing

AI summary

The present disclosure relates to an apparatus and method for measuring the thickness and refractive index of a multilayer thin film by measuring angle-resolved spectral reflectance according to light polarization. According to an exemplary embodiment of the present disclosure, the apparatus and method for measuring the thickness and refractive index of a multilayer structure using angle-resolved spectroscopic reflectometry is capable of measuring and analyzing thickness and refractive index of each layer of a structure having a multilayer thin film through an s-polarized imaging and a p-polarized imaging of the reflective light located in a back focal plane of an objective lens which are acquired through an angle-resolved spectral imaging acquisition part.