Angle Sensor Noise Error Reduction via Multi-Unit Signal Processing

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Solution Overview

Problem

Existing angle sensors face challenges in reducing angular errors caused by noise magnetic fields without introducing structural or installation limitations, particularly in applications like automotive steering systems where precise angle detection is crucial.

Innovation Solution

The angle sensor system employs multiple detection units positioned differently to detect composite magnetic fields, generating pairs of detection signals that are used by an angle computation unit to minimize angular errors through signal processing, including methods like least squares estimation, without requiring specific magnetic field generation patterns or limited installation configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a magnetic field generation unit is used to generate a rotating magnetic field with specific patterns (first and second partial magnetic fields 180° apart), then angular error caused by noise magnetic fields is reduced, but structural complexity and installation limitations increase

Engineering Contradiction:
Improveangular error reductionVSAvoidmagnetic field generation unit structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex magnetic field generation unit from the angle sensor system. Instead of using a rotating magnetic field generation unit with specific patterns, the invention uses multiple detection units that detect magnetic fields at different positions, and the angle computation unit processes these signals computationally to achieve angular error reduction without the complex hardware structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical/magnetic field generation approach with a computational approach. Instead of physically generating rotating magnetic fields with specific patterns using magnets and coils, the system uses multiple detection units to capture magnetic field information and employs computational algorithms in the angle computation unit to achieve the same angular error reduction effect.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If detection units are positioned at specific locations to detect composite magnetic fields, then angular error is reduced, but installation flexibility is limited

Engineering Contradiction:
Improveangular error reductionVSAvoidinstallation flexibility
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal angle sensor system that can be installed in various configurations and positions. The multiple detection units are designed to detect magnetic fields at different positions, and the angle computation unit processes signals from any arrangement of detection units, making the system adaptable to different installation environments without requiring specific positioning.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent changes the approach from fixed positional requirements to flexible parameter-based processing. Instead of requiring detection units to be at specific locations, the system accepts magnetic field detection data from various positions and uses computational methods to process these varying parameters, enabling installation flexibility while maintaining angular error reduction.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If multiple detection units are used to detect composite magnetic fields at different positions, then angular error caused by noise magnetic fields is reduced, but device complexity increases

Engineering Contradiction:
Improveangular error reductionVSAvoiddetection unit quantity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces an angle computation unit as an intermediary that processes signals from multiple detection units. This computation unit performs computational operations to combine the detection signals and eliminate angular errors caused by noise magnetic fields, achieving high measurement precision while managing the complexity of having multiple detection units through intelligent signal processing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces angular errors caused by noise magnetic fields, providing more accurate angle detection without imposing substantial structural or installation constraints, thus enhancing the reliability of angle sensing systems.

Implementation Method 1

Each of the plurality of detection units includes a first detection signal generation unit for generating a first detection signal representing the strength of a component in a first direction of the composite magnetic field, and a second detection signal generation unit for generating a second detection signal representing the strength of a component in a second direction of the composite magnetic field

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS10386170B2Angle sensor and angle sensor system
Publication Date: 2019.08.20 TDK CORP
  • US10386170B2 patent drawing
  • US10386170B2 patent drawing
  • US10386170B2 patent drawing

AI summary

An angle sensor includes detection units and an angle computation unit. The detection units detect a composite magnetic field of a magnetic field to be detected and a noise magnetic field. Each detection unit generates a first detection signal representing the strength of a component in a first direction of the composite magnetic field, and a second detection signal representing the strength of a component in a second direction of the composite magnetic field. The angle computation unit generates a detected angle value by performing computations using a plurality of pairs of first and second detection signals generated at the detection units wherein an error of the detected angle value resulting from the noise magnetic field is made smaller than in the case of generating the detected angle value on the basis of only a pair of first and second detection signals generated at any one of the detection units.