Angled Backside Power Contact Layout for Dense IC Power Delivery

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Solution Overview

Problem

Existing integrated circuit devices face challenges in increasing integration density and simplifying the middle-of-line (MOL) and back-end-of-line (BEOL) portions of device fabrication, particularly in forming effective backside power distribution networks (BSPDN) without increasing complexity.

Innovation Solution

The integration of a backside power rail and power contact structure, where the power contact is formed within a backside insulator and electrically connects the source/drain region to the backside power rail, with a design that includes a power plug and a backside power rail spaced apart, and a power contact that is angled relative to the source/drain region, allowing for efficient power distribution without high aspect ratio contacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional power distribution structures are used, then power delivery is achieved, but integration density increases and fabrication complexity increases

Engineering Contradiction:
Improveintegration densityVSAvoidfabrication complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent inverts the traditional power distribution approach by placing the power rail on the backside of the substrate rather than on the front side. This inversion allows power delivery without interfering with the active circuit elements on the front side, thereby increasing integration density while avoiding increased fabrication complexity. The backside power rail is formed using standard semiconductor processing techniques applied to the substrate backside.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent moves the power distribution network from the two-dimensional plane of the front side to the third dimension by utilizing the backside of the substrate. This dimensional transition allows the power rail to coexist with the active circuits without spatial conflict, enabling higher integration density. The angled power contact provides a three-dimensional connection path between the backside power rail and the front side source/drain region.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If high aspect ratio power contacts are used to connect source/drain to backside power rail, then electrical connection is achieved, but manufacturing complexity increases

Engineering Contradiction:
Improveelectrical connectionVSAvoidcontact formation complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the geometric parameters of the power contact by using an angled orientation rather than a vertical high aspect ratio structure. The angled power contact reduces the aspect ratio while maintaining electrical connectivity between the source/drain region and the backside power rail. This parameter change simplifies the manufacturing process by reducing the difficulty of forming and filling the contact opening.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The angled power contact acts as an intermediary structure that bridges the gap between the backside power rail and the front side source/drain region. By introducing this angled connection path through the substrate, the patent achieves reliable electrical connection without requiring high aspect ratio vertical contacts, thereby simplifying manufacturing.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If power rail is placed close to source/drain region, then power distribution efficiency is improved, but substrate interference and device performance degradation occur

Engineering Contradiction:
Improvepower distribution efficiencyVSAvoidsubstrate interference
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

By inverting the power rail placement to the backside of the substrate, the patent achieves close proximity to the source/drain region for efficient power distribution while physically separating the power rail from the active circuit elements. This inversion eliminates substrate interference and device performance degradation that would result from placing the power rail too close on the front side.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentEP4456122A1Integrated circuit devices including a back side power distribution network structure and methods of forming the same
Publication Date: 2024.10.30 SAMSUNG ELECTRONICS CO LTD
  • EP4456122A1 patent drawingFigure 1
  • EP4456122A1 patent drawingFigure 2
  • EP4456122A1 patent drawingFigure 3

AI summary

Integrated circuit devices and methods of forming the same are provided. The integrated circuit devices may include a transistor comprising a source/drain region on a substrate; a backside power rail spaced apart from the source/drain region; and a power contact that is between the source/drain region and the backside power rail and electrically connects the source/drain region to the backside power rail. The substrate may be between the source/drain region and the backside power rail, and a centerline in a width direction of the source/drain region is angled with respect to a centerline in a width direction of the power contact.