Angled Beam Floating Seal for Aircraft Engine Gap Control
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Solution Overview
Problem
Conventional seal designs in aircraft engines are prone to beam imbalance, leading to 'saw-toothing' and excessive rubbing or leakage due to limited beam length and parallel configuration, which restricts the range of shoe movement and compromises gap control.
Innovation Solution
The seal features a four-bar linkage with beams angled relative to the shoe, allowing equal radial movement at different circumferential locations, minimizing imbalance and increasing the range of shoe deflection, thereby enhancing beam balance and reducing wear and leakage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If beams are arranged parallel to the shoe, then the seal structure is simple and easy to manufacture, but beam imbalance occurs leading to saw-toothing and excessive rubbing
Solution Approach 1:
The patent applies asymmetry by orienting the beams at different angles relative to the shoe rather than parallel arrangement. Specifically, the first beam is oriented at a first angle and the second beam at a second angle, where the angles are different. This asymmetric configuration prevents the saw-toothing effect and beam imbalance that occur with parallel beams, while maintaining manufacturing feasibility through standardized angular orientations.
2Ease of manufacture
If beams are arranged parallel to the shoe, then manufacturing is easier, but the range of shoe movement is limited due to limited beam length
Solution Approach 1:
The patent transitions from a one-dimensional parallel beam arrangement to a two-dimensional angular configuration. By orienting beams at different angles (first angle and second angle) relative to the shoe, the design exploits angular dimensionality to increase the effective range of shoe movement without proportionally increasing beam length, thereby improving adaptability while maintaining manufacturing simplicity.
3Adaptability or versatility
If beams are made longer to increase shoe movement range, then adaptability improves, but beam imbalance and saw-toothing increase
Solution Approach 1:
The patent resolves this contradiction by implementing asymmetric angular orientations for the beams. The first beam is oriented at a first angle and the second beam at a second angle, creating an asymmetric configuration that balances the forces on the shoe during movement. This allows longer beams to be used effectively to increase shoe movement range while the asymmetric angles prevent beam imbalance and saw-toothing, maintaining reliability.
4Reliability
If angled beam configuration is used, then beam balance and shoe movement range improve, but device complexity increases
Solution Approach 1:
The patent applies parameter changes by modifying the angular orientation parameters of the beams. Specifically, it sets the first beam at a first angle and the second beam at a second angle relative to the shoe, where these angles are controlled parameters. This parameter-based approach allows systematic optimization of beam balance and shoe movement range while managing device complexity through defined angular specifications rather than arbitrary configurations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This angled configuration ensures balanced beam movement, reduces wear and leakage, and allows for longer beams, providing enhanced control and compliance in the sealing system.
Implementation Method 1
the beams and the shoe form a four-bar linkage
Implementation Method 2
an associated pressure field changes. This change induces the shoe to move
Data Source
Figure 1
Figure 2A
Figure 2B
AI summary
Aspects of the disclosure are directed to a floating, non-contact seal (318) comprising a shoe (336), a first beam (330a) coupled to the shoe (336), and a second beam (330b) coupled to the shoe (336), where the first beam (330a) is oriented at a first angle with respect to the shoe (336), the first angle having a first value that is greater than five degrees.