Angled Endless Belt Cleaner for Edge and Corner Dirt Pickup

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Solution Overview

Problem

Existing cleaning machines for households are complex, expensive, and inefficient due to their large size and complexity, with current robotic wipers having rigid wiping elements that collect dirt at the front edge and struggle with corner and edge cleaning, and require frequent liquid replacement.

Innovation Solution

A compact device with two endless belts guided at an angle, featuring guide and drive elements, deflection elements for liquid immersion, and a pressure roller, allowing for efficient dirt pickup and liquid distribution across the entire width, enabling corner cleaning and threshold crossing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a rigid wiping element is used in simple robotic wipers, then the device structure is simplified and cost is reduced, but dirt accumulates at the front edge and cleaning effectiveness deteriorates

Engineering Contradiction:
Improvedevice structureVSAvoidcleaning effectiveness
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent applies the dynamics principle by replacing the rigid wiping element with a flexible endless belt that can dynamically adapt its shape. The belt is guided by multiple rollers including drive rollers, guide rollers, and deflection rollers, allowing it to flex and conform to the cleaning surface. This dynamic flexibility enables the belt to effectively pick up and transport dirt particles rather than allowing them to accumulate at the front edge, thereby maintaining cleaning effectiveness while keeping the overall device structure relatively simple.

Inventive Principle:
Principle #15Dynamics

2Volume of moving object

If cleaning machines are scaled down for household use, then the device becomes more compact and suitable for confined spaces, but the number of components remains high and cost increases

Engineering Contradiction:
Improvedevice sizeVSAvoidnumber of components
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent applies the merging principle by integrating multiple functions into a unified endless belt system. The single belt simultaneously performs wiping, dirt collection, and dirt transport functions that would traditionally require separate mechanisms. The belt is guided through a compact arrangement of rollers that combine drive, guidance, and deflection functions. This consolidation reduces the number of discrete components needed in household-sized devices while maintaining effective cleaning performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The endless belt serves multiple functions: it acts as the wiping element that contacts the floor, as the dirt collection medium that picks up particles, and as the dirt transport mechanism that carries debris to the rear of the device. This multi-functionality eliminates the need for separate wiping pads, collection containers, and transport mechanisms, thereby reducing component count and device complexity while keeping the device compact for household use.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If an endless belt is used instead of a rigid wiping element, then dirt pickup effectiveness is improved and corner cleaning is enabled, but the device requires guide elements, drive elements, and deflection elements increasing complexity

Engineering Contradiction:
Improvedirt pickup effectivenessVSAvoidnumber of guiding components
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs a flexible endless belt instead of rigid components, allowing the belt to bend and flex as it passes around various rollers. This flexibility enables the belt to navigate the guiding path created by the rollers without requiring complex rigid linkages or joints. The thin film nature of the belt allows it to conform to the space constraints imposed by the guiding components while maintaining its dirt pickup and transport functions.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent utilizes curved paths and rotational elements (rollers) to guide the endless belt. The drive rollers, guide rollers, and deflection rollers all operate by rotating the belt around curved surfaces, enabling smooth transitions and direction changes. This curvature-based guidance system is more space-efficient and mechanically simpler than alternative approaches using angular joints or rigid pivots, thereby reducing overall device complexity while achieving effective dirt pickup and corner cleaning capability.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device is cost-effective, scalable, and capable of carrying a large cleaning liquid volume, reducing the need for frequent replacements, while effectively cleaning edges and corners, and functioning like a caterpillar to navigate obstacles.

Implementation Method 1

the belt is pressed out by means of a pressure roller

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentEP3744225B1Apparatus for machining surfaces
Publication Date: 2021.12.01 SCHMIDT ANDREAS H
  • EP3744225B1 patent drawingFigure 1
  • EP3744225B1 patent drawingFigure 2
  • EP3744225B1 patent drawingFigure 3

AI summary

The present invention relates to a device (1) for processing surfaces with a frame or support structure (10) and at least two endless belts (11', 11"), which surround at least one guide and/or drive roller (12, 13) for forming a ground-contacting belt section (100', 100") and at least one deflection roller (14', 14", 14'") for immersing the at least two endless belts (11', 11") in at least one basin (15) filled with a liquid, characterized in that the at least two endless belts (11', 11") are guided on different guide tracks (F', F") which are oriented at an angle to each other.