Angled Circuit Board Connector for Angular PCB Interconnects

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Solution Overview

Problem

Current commercial angle connectors are limited to 90° connections between circuit boards, making it difficult to achieve electrical connections for mutually angularly arranged circuit boards with multiple I/O connections on a 0.5-0.75 mm pitch spacing.

Innovation Solution

An angled circuit board connector is developed, comprising a unitary connector block with board-contacting faces arranged at an operative angle, featuring connector traces that extend through the block body to electrically connect ports on mutually angularly arranged circuit boards, allowing for connections at angles other than 180°.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If commercial angle connectors are used for 90° connections, then electrical connection capability is provided, but adaptability to various angles is limited

Engineering Contradiction:
Improveangle adaptabilityVSAvoidconnector configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent changes the geometric parameter of the connector by providing board-contacting faces at various angles (e.g., 45°, 60°, 75°, 105°, 120°, 135°) relative to a centerline, rather than being limited to 90°. This allows the same connector structure to adapt to multiple angular configurations between circuit boards.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If circuit boards are arranged at angles other than 180°, then packaging size and shape goals are achieved, but electrical connection capability is lost

Engineering Contradiction:
Improvepackaging volumeVSAvoidelectrical connection reliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent transitions from linear 180° board arrangements to angular arrangements by introducing board-contacting faces at specific angles relative to a centerline. This dimensional change in the connector geometry enables electrical connections between boards arranged at various angles, optimizing packaging volume while maintaining connection reliability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If 0.5-0.75 mm pitch spacing is used for multiple I/O connections, then connection density is increased, but manufacturing precision requirements are worsened

Engineering Contradiction:
Improvenumber of I/O connectionsVSAvoidtrace spacing precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent segments the connector into multiple isolated trace regions within the block body, with each trace providing electrical connection between corresponding pads on different boards. This segmentation allows precise control of individual traces at 0.5-0.75 mm pitch spacing, enabling multiple I/O connections while maintaining manufacturing precision through standardized trace patterns.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9780465B1Angled circuit board connector
Publication Date: 2017.10.03 NORTHROP GRUMMAN SYSTEMS CORP
  • US9780465B1 patent drawing
  • US9780465B1 patent drawing
  • US9780465B1 patent drawing

AI summary

An angled circuit board connector includes a unitary connector block having first and second board-contacting faces. The first and second board-contacting faces are arranged relative to each other at an operative angle. The connector block includes a block body. The first and second board-contacting faces face outward from the block body. A first connector port is located on the first board-contacting face. A second connector port is located on the second board-contacting face. A connector trace extends through at least a portion of the block body between the first and second board-contacting faces. The connector trace electrically connects the first and second connector ports.