Angled Fiber Optic Plate for X-ray Diffraction Imaging Resolution

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Solution Overview

Problem

Existing X-ray diffraction imaging (XRDI) systems face challenges in achieving high resolution for detecting defects in crystalline samples, particularly due to limitations in the design of detector assemblies which affect the accuracy and clarity of XRD images.

Innovation Solution

The implementation of a detector assembly that includes a fiber optic plate (FOP) with optical fibers disposed at acute angles relative to the normal of the optical sensor's surface, and a scintillator layer on the FOP's surface to convert X-rays into optical radiation, enhancing the resolution of XRD images by minimizing spot size and distortion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional detector assembly with parallel fiber optic plate surfaces is used, then the device complexity is low, but the measurement precision of XRD images deteriorates due to larger spot size and distortion

Engineering Contradiction:
ImproveXRD image resolutionVSAvoiddetector assembly structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The fiber optic plate is designed with asymmetric surfaces where the first surface is parallel to the optical sensor and the second surface is oblique relative to the first surface. This asymmetric configuration allows the plate to receive X-ray beams at optimized angles while maintaining proper alignment with the sensor, thereby reducing spot size and improving XRD image resolution without requiring complete redesign of the detector assembly

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The invention introduces an angular dimension to the fiber optic plate configuration by tilting the second surface relative to the first surface. This dimensional change allows the detector to optimize the angle of incidence for X-ray beams, transforming a conventional parallel-plate structure into an angled structure that improves measurement precision while adding geometric complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If the fiber optic plate has oblique surfaces to reduce spot size, then the measurement precision improves, but the ease of manufacture deteriorates due to manufacturing complexity

Engineering Contradiction:
Improvespot size reductionVSAvoidFOP fabrication
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The fiber optic plate is segmented into two distinct surfaces with different orientations: a first surface parallel to the optical sensor and a second oblique surface for receiving X-ray beams. This segmentation allows each surface to be optimized independently for its specific function while maintaining overall manufacturability through modular design approaches

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the resolution of XRD images by reducing spot size and enhancing image clarity, allowing for more accurate detection of defects in crystalline samples, thereby improving the overall performance of XRDI systems.

Implementation Method 1

a scintillator layer disposed on the second surface of the FOP and configured to convert an X-ray beam into the optical radiation

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 2

one or more optical fibers disposed at an acute angle relative to a normal to the first surface, the one or more optical fibers are configured to convey the optical radiation to the optical sensor

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS12339239B2X-ray diffraction imaging detector having multiple angled input faces
Publication Date: 2025.06.24 BRUKER TECH LTD
  • US12339239B2 patent drawing
  • US12339239B2 patent drawing
  • US12339239B2 patent drawing

AI summary

A detector assembly of an X-ray system, the detector assembly includes: (a) an optical sensor having a first surface, the optical sensor configured to receive optical radiation impinging on the first surface, and to produce an electrical signal responsively to the optical radiation, (b) a fiber optic plate (FOP) disposed over the first surface of the optical sensor, the FOP includes: (i) one or more optical fibers disposed at an acute angle relative to a normal to the first surface, the one or more optical fibers are configured to convey the optical radiation to the optical sensor, and (ii) a second surface, which is oblique to the first surface, and (c) a scintillator layer disposed on the second surface of the FOP and configured to convert an X-ray beam into the optical radiation.