Angled Grating Coupler for Optical Signal Polarization Alignment

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Solution Overview

Problem

Conventional copper data channels face signal attenuation and crosstalk due to radiated electromagnetic energy, which are difficult to mitigate effectively with existing techniques, limiting scalability and requiring significant power and complexity.

Innovation Solution

A system and method for coupling a light source assembly to an optical integrated circuit using a laser source assembly with a rotator and angled grating couplers, where the laser generates an optical signal, rotates its polarization, and couples it to a waveguide with a non-zero angle between the grating coupler axis and the plane of incidence, eliminating the need for a separate polarizer and reducing back reflections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional copper data channels are used to meet bandwidth requirements, then data transmission can be achieved, but signal attenuation and crosstalk occur due to radiated electromagnetic energy, requiring considerable power, complexity, and cable bulk penalties

Engineering Contradiction:
ImprovebandwidthVSAvoidsignal attenuation
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent replaces copper electrical data channels with optical communication channels. Specifically, it uses a light source (laser or LED) to generate optical signals that modulate data, transmitting information through optical waveguides or fibers instead of electrical signals through copper cables. This substitution eliminates electromagnetic radiation and associated signal attenuation, crosstalk, and power requirements while maintaining or improving bandwidth capacity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If equalization, coding, and shielding techniques are applied to copper channels to mitigate signal attenuation and crosstalk, then some improvement in reach is achieved, but power consumption, complexity, and cable bulk increase significantly

Engineering Contradiction:
Improvesignal qualityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent eliminates the need for complex equalization, coding, and shielding techniques by replacing the copper electrical channel with an optical channel. The optical transmission medium (waveguide or fiber) inherently prevents electromagnetic radiation and crosstalk, providing reliable signal quality without requiring additional complexity-mitigating components or processing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If a conventional grating coupler with zero angle between grating coupler axis and plane of incidence is used, then coupling can be achieved, but back reflections increase and polarization alignment requires separate polarizer components

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidcomponent complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent introduces asymmetry by using a grating coupler with a non-zero angle (specifically 45 degrees) between the grating coupler axis and the plane of incidence. This angular asymmetry provides two key benefits: it reduces back reflections into the waveguide by directing reflected light away from the input path, and it naturally aligns with the polarization direction of light from standard vertical-cavity surface-emitting lasers (VCSELs), eliminating the need for separate polarizer components.

Inventive Principle:
Principle #4Asymmetry

4Ease of manufacture

If standard grating couplers are used without angle adjustment, then manufacturing is simpler, but polarization alignment with light source requires additional polarizer components increasing complexity and cost

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidpolarization control complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent employs a grating coupler angled at 45 degrees relative to the plane of incidence, creating asymmetric coupling geometry. This angular orientation naturally matches the polarization direction of light emitted by vertical-cavity surface-emitting lasers (VCSELs), which is typically perpendicular to the laser axis. By aligning the grating coupler's sensitive axis with this polarization direction through the 45-degree angle, the design eliminates the need for separate polarizer components while maintaining manufacturing feasibility.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances signal coupling efficiency, reduces complexity and cost, and improves scalability by using angled grating couplers that align with the polarization of the optical signal, thereby addressing the limitations of copper data channels.

Implementation Method 1

A system and method for coupling a light source assembly to an optical integrated circuit using a laser source assembly

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

rotates its polarization

Methodology Applied
Scientific EffectPolarization rotation: Polarisation

Implementation Method 3

an angle between a grating coupler axis that is parallel to the waveguide and a plane of incidence of the optical signal reflected to the angled grating coupler is non-zero

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 4

reflects the rotated optical signal onto the grating coupler on the die

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10345540B2Method and system for coupling a light source assembly to an optical integrated circuit
Publication Date: 2019.07.09 CISCO TECHNOLOGY INC
  • US10345540B2 patent drawing
  • US10345540B2 patent drawing
  • US10345540B2 patent drawing

AI summary

Methods and systems for coupling a light source assembly to an optical integrated circuit are disclosed and may include a system comprising a laser source assembly having a laser, a rotator, and a mirror, where the laser source assembly is coupled to a die including an angled grating coupler and a waveguide. The system may generate an optical signal utilizing the laser, rotate the polarization of the optical signal utilizing the rotator, reflect the rotated optical signal onto the grating coupler on the die, and couple the optical signal to the waveguide, where an angle between a grating coupler axis that is parallel to the waveguide and a plane of incidence of the optical signal reflected to the angled grating coupler is non-zero. The angle between the grating coupler axis and the plane of incidence of the optical signal reflected to the angled grating coupler may be 45 degrees.