Angled LED Arrays with Adjustable Support Surfaces

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Solution Overview

Problem

Conventional LED lighting systems lack flexibility in adjusting light angles and independent dimming control, which limits their ability to optimize light distribution and intensity according to specific applications.

Innovation Solution

The development of a lighting system with extended arrays of LED light engines positioned at angles, coupled to adjustable support surfaces within a housing structure, allowing for adjustable angles and independent dimming control through LED driver circuits, enabling customizable upward, downward, and sideways lighting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional LED lighting systems use fixed LED arrays, then the structure is simple and easy to manufacture, but the light distribution and intensity control are limited

Engineering Contradiction:
Improvelight distribution controlVSAvoidsystem structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements adjustable support surfaces that can change angles, allowing LED arrays to be repositioned dynamically. This enables the light distribution and intensity to be adjusted according to different application requirements, resolving the contradiction between fixed structure simplicity and light control versatility

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The lighting system is divided into multiple independent LED arrays mounted on separate adjustable support surfaces. Each array can be independently positioned and controlled, allowing flexible light distribution while maintaining a modular structure that doesn't excessively increase complexity

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If conventional LED lighting systems lack independent dimming control, then the device complexity is low, but the intensity control flexibility is insufficient

Engineering Contradiction:
Improveintensity control flexibilityVSAvoidcontrol system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system is segmented into multiple independent LED driver circuits, each controlling a specific LED array or group. This allows independent dimming control of different lighting zones while maintaining a manageable control architecture that doesn't overly complicate the system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the lighting system can have different control characteristics through locally assigned driver circuits. Each zone can be independently dimmed according to specific requirements, providing intensity control flexibility without requiring a monolithic complex control system

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If LED arrays are positioned at fixed angles, then the manufacturing precision requirements are lower, but the light distribution optimization capability is reduced

Engineering Contradiction:
Improvelight distribution optimizationVSAvoidLED array positioning
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

Instead of requiring precise fixed positioning during manufacturing, the support surfaces are designed to be adjustable after assembly. This allows the LED arrays to be positioned at optimal angles in the field, reducing manufacturing precision requirements while maintaining light distribution optimization capability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The adjustable support surfaces are pre-configured with mounting mechanisms that facilitate easy positioning and locking at various angles. This preliminary preparation enables precise positioning during installation without requiring extremely tight manufacturing tolerances

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides enhanced light distribution and intensity control, allowing for tailored lighting solutions that can be manually or automatically adjusted to suit various applications, improving the versatility and effectiveness of LED lighting systems.

Implementation Method 1

A light-emitting diode (LED) is a semiconductor diode that emits light when an electrical current is applied in the forward direction of the device

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

As the current passes through the LED device, the materials that makes up the junction react and light is emitted

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 3

The housing structure includes, for example, opaque surfaces and diffuse surfaces (lenses). Preferably, the extended arrays of LED light engines emit both upward and downward lighting through the diffuse surfaces of the housing structure

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS9404646B2Lighting system with angled LED arrays
Publication Date: 2016.08.02 FINELITE INC
  • US9404646B2 patent drawing
  • US9404646B2 patent drawing
  • US9404646B2 patent drawing

AI summary

A lighting system with extended arrays of LED light engines is disclosed. The extended arrays of LED light engines are coupled to bent, curved, contoured or angled support surfaces within a housing structure, coupled to bent, curved, contoured or angled surfaces of the housing structure or a combination thereof. Preferably, the extended arrays of LED light engines emit both upward and downward lighting through diffuse surfaces of the housing structure. In some embodiments of the invention the positions and/or angles of light emitting surfaces of extended arrays of LED light engines are adjustable within the housing structure.