Angled Magnet Shapes for Planar Magnetic Drivers

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Solution Overview

Problem

Planar magnetic drivers face sound wave obstruction due to rectangular magnets, leading to trapped sound waves, distortion, and undesirable frequency response.

Innovation Solution

The use of triangular or hexagonal angled magnet shapes on the membrane-facing side of planar magnetic drivers allows sound waves to escape more directly, reducing obstruction and distortion by tapering the magnetic surfaces away from the membrane.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If rectangular magnets with squared-off edges are used, then magnetic force and efficiency are maximized, but sound waves are trapped and distorted causing standing waves and undesirable frequency response

Engineering Contradiction:
Improvemagnetic forceVSAvoidsound wave distortion
Core Design Contradiction:
ForceVSObject-generated harmful factors

Solution Approach 1:

The patent applies curved surfaces by replacing the traditional squared-off rectangular magnet edges with rounded or tapered edges. This curvature modification allows sound waves to pass more smoothly around the magnet surfaces, reducing the trapping and reflection that causes standing waves and distortion, while preserving the magnetic force through careful design of the curved geometry.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Power

If rectangular magnets are positioned parallel to the diaphragm plane, then magnetic field interaction with electrical traces is optimized, but sound waves have no direct escape path and must bounce off flat surfaces

Engineering Contradiction:
Improvemagnetic field interaction efficiencyVSAvoidsound wave obstruction
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent introduces asymmetry by positioning magnets at angled orientations relative to the diaphragm plane rather than strictly parallel. This asymmetric arrangement creates non-flat surfaces that redirect sound waves at various angles, providing escape paths that reduce direct reflections and standing waves, while the angled positioning maintains effective magnetic field interaction with the electrical traces.

Inventive Principle:
Principle #4Asymmetry

3Force

If magnets are placed directly adjacent to electrical traces, then magnetic force on the membrane is maximized, but sound waves have no direct path to escape the driver chamber

Engineering Contradiction:
Improvemagnetic force on membraneVSAvoidsound wave escape path
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The patent addresses the sound wave escape issue by modifying the three-dimensional geometry of the magnet surfaces with tapered or angled configurations. This dimensional modification creates pathways for sound waves to escape along the angled surfaces, reducing the obstruction problem while the magnets remain positioned adjacent to the electrical traces to maintain magnetic force effectiveness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration provides a more linear path for sound waves to reach the listener, minimizing standing waves and distortion, resulting in improved frequency response and sound quality.

Implementation Method 1

The current flowing through the electrical trace interacts with the magnetic field of carefully placed magnets on either/both sides (or on only one side for lighter driver units) of the diaphragm, causing the membrane to vibrate uniformly in (ideally) pistonic motion.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12075229B2Triangular or hexagonal angled magnet shape for planar magnetic or “isodynamic” drivers
Publication Date: 2024.08.27 MEHRBACH ZACHARY ARTHUR
  • US12075229B2 patent drawing
  • US12075229B2 patent drawing
  • US12075229B2 patent drawing

AI summary

A planar magnetic transducer of a speaker driver unit includes one or more magnetic bodies wherein a proximate surface of the one or more magnetic bodies are facing rearward toward the transducer membrane, and wherein the proximate surface includes a tapered portion directed rearward so as to direct the frontward orientation of the soundwaves generated by the transducer membrane when electrical power is supplied to the electrical trace of the transducer membrane.