Angled Mixing Tube Layout for Cooler Combustor Nozzle Outlets

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Solution Overview

Problem

Conventional tube-type fuel nozzles in hydrogen combustors experience overheating due to heat concentration in empty spaces between nozzles, necessitating additional cooling technologies.

Innovation Solution

The combustor nozzle design includes mixing tubes with angled outlets positioned to correspond to the fuel supply part, eliminating empty spaces and utilizing self-cooling effects from low-temperature fluid flow to maintain uniform temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional tube-type fuel nozzles are disposed parallel to each other with separate fuel supplying structures, then each nozzle can be supplied with fuel independently, but empty spaces are generated between nozzles causing heat concentration and overheating at outlet surfaces

Engineering Contradiction:
ImproveIndependent fuel supply to each nozzleVSAvoidTemperature at nozzle outlet surface
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The patent combines multiple fuel supply functions into a single integrated fuel supply structure that serves multiple mixing tubes simultaneously. The fuel supply part includes a common fuel supply passage that branches to supply fuel to multiple mixing tubes, eliminating the need for separate fuel supplying structures for each nozzle while preventing empty spaces between nozzles.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fuel supply part is designed as a multi-functional component that performs both fuel distribution to multiple mixing tubes and structural support function. The common fuel supply passage serves multiple nozzles universally, eliminating the need for individual fuel supply structures for each nozzle while maintaining independent fuel supply capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If mixing tubes are disposed with angles so that outlets correspond to the fuel supply part, then empty spaces between nozzles are eliminated, but the structural complexity of the mixing tube arrangement increases

Engineering Contradiction:
ImproveTemperature uniformity at nozzle outletsVSAvoidComplexity of mixing tube arrangement
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The mixing tubes are disposed at different angles relative to the fuel supply part, creating an asymmetric arrangement where tube outlets correspond to the fuel supply region. This asymmetric configuration eliminates empty spaces between nozzles and ensures uniform temperature distribution, while the fuel supply part's centralized design keeps the overall structure manageable.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents overheating by eliminating gaps between mixing tubes and ensures uniform temperature distribution across outlets, enhancing the nozzle's operational stability and efficiency.

Implementation Method 1

a plurality of mixing tubes configured to spray a mixture fluid in which air and fuel are mixed with each other

Methodology Applied
Scientific EffectFluid mixing: Diffusion

Implementation Method 2

utilizing self-cooling effects from low-temperature fluid flow to maintain uniform temperatures

Methodology Applied
Scientific EffectSelf-cooling: Convection

Implementation Method 3

a mixture of the compressed air and the fuel is combusted and then a generated combustion gas is supplied to a turbine

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS20260110433A1Combustor nozzle, and combustor and gas turbine including same
Publication Date: 2026.04.23 DOOSAN ENERBILITY CO LTD
  • US20260110433A1 patent drawing
  • US20260110433A1 patent drawing
  • US20260110433A1 patent drawing

AI summary

Proposed are a combustor nozzle, and a combustor and a gas turbine including the combuster nozzle. The combustor nozzle includes a plurality of mixing tubes spraying a mixture fluid of air and fuel into spray holes, a rear plate supporting the mixing tubes at each rear end of the mixing tubes, and a fuel supply part mounted in the rear plate and configured to supply fuel. Each outlet of a portion of the mixing tubes is formed at a position corresponding to the fuel supply part. Therefore, since inclination angles are provided in the mixing tubes adjacent to the fuel supply part in the combustor nozzle of the gas turbine so that each outlet of the mixing tubes is evenly disposed, an empty space between each of the mixing tubes is not formed, so that overheating of each outlet of the mixing tubes due to heat concentration may be prevented.