Angled Needle Bending Catheter for True Lumen Re-entry

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Solution Overview

Problem

Current medical devices face challenges in consistently and reliably directing guidewires or other devices from a subintimal space back into the true lumen of a blood vessel for treating chronic total occlusions, especially in arteries with severe narrowing or calcified plaque, where conventional methods struggle to penetrate and re-enter the true lumen.

Innovation Solution

The development of an occlusion bypassing apparatus with a shaft component and a needle component that can be configured to bend, allowing the distal portion to be angled away from the longitudinal axis, anchored by a balloon within the subintimal tract, facilitating the re-entry into the true lumen of the vessel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional guidewire is used to penetrate through calcified atherosclerotic plaque, then the guidewire may penetrate the intima and create a subintimal tract, but the guidewire becomes trapped within the subintimal tract and cannot reliably re-enter the true lumen

Engineering Contradiction:
Improvereliability of re-entry into true lumenVSAvoiddifficulty of steering guidewire back into true lumen
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The catheter is divided into distinct functional segments: a shaft component for navigation, a needle component for puncture, and a balloon component for anchoring. This segmentation allows each component to perform its specific function optimally, with the needle specifically designed to penetrate the vessel wall and guide re-entry into the true lumen

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The needle component acts as an intermediary tool that bridges the subintimal space and the true lumen. The needle is advanced through the catheter shaft to puncture the vessel wall from the subintimal side, providing a controlled pathway back into the true lumen that the guidewire alone cannot achieve

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the artery is totally occluded by hard, calcified atherosclerotic plaque, then the guidewire deviates to one side and creates a subintimal tract, but the distal end remains trapped and cannot reach the true lumen distal to the lesion

Engineering Contradiction:
Improvesuccess rate of recanalizationVSAvoiddifficulty of manipulating guidewire for re-entry
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The catheter shaft is advanced through the subintimal tract to the distal side of the occlusion before the needle component is deployed. The balloon is inflated to anchor the catheter in place, establishing a stable platform from which the needle can then puncture the vessel wall and re-enter the true lumen. This preliminary positioning and anchoring enables controlled re-entry rather than attempting to steer the guidewire through the entire occlusion in one motion

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The needle component serves as an intermediary device that creates a controlled puncture pathway from the subintimal space into the true lumen. The needle is advanced through the catheter shaft, punctures the vessel wall at a controlled location, and provides a guide for re-entering the true lumen, thereby mediating the transition from subintimal to intraluminal position

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If laterally deployable cannulae are used to puncture the intimal layer and re-enter the true lumen, then re-entry can be achieved, but the devices are complex and require precise positioning

Engineering Contradiction:
Improveconsistency of guidewire re-entryVSAvoidcomplexity of catheter system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The catheter shaft serves multiple functions: it acts as a delivery system for the needle component, provides anchoring through the balloon, and serves as a guide for the needle during puncture. This multi-functionality reduces the need for separate specialized devices while maintaining reliable re-entry capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The needle component is nested within the catheter shaft during delivery and deployment. The needle is advanced through the shaft lumen to the puncture site, then protrudes from the shaft to perform the puncture. This nested configuration allows the needle to be stored and deployed within a single catheter assembly, reducing overall system complexity compared to separate laterally deployable cannulae systems

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This apparatus effectively stabilizes the device within the subintimal tract and enables reliable re-entry into the true lumen, improving the success rate of recanalization procedures for chronic total occlusions by providing a stable and controlled mechanism for guidewire re-entry.

Implementation Method 1

When a needle component of the occlusion bypassing apparatus is advanced within the shaft component, the needle component may bend or curve a distal tip portion of the shaft component away from a longitudinal axis of the apparatus

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentEP3027257B1Occlusion bypassing apparatuses for bypassing an occlusion in a blood vessel
Publication Date: 2019.12.18 INVATEC
  • EP3027257B1 patent drawingFigure 1~1AA
  • EP3027257B1 patent drawingFigure 2~3
  • EP3027257B1 patent drawingFigure 2A~2B

AI summary

Occlusion bypassing apparatuses are disclosed for re-entering the true lumen of a vessel after subintimally bypassing an occlusion in a vessel. The occlusion bypassing apparatuses include a shaft component and a needle component slidably disposed within the shaft component and having an angled configuration when deployed. In embodiments hereof, the needle component has an angled distal tip segment that may be utilized to selectively bend a flexible distal portion of the shaft component in order to extend the flexible distal portion towards the true lumen of the vessel. The needle component is distally advanced relative to the shaft component to pierce through the intima of the vessel and thereafter enter the true lumen.