Angled Outboard Motor Lower Unit for Shallow Water Propulsion

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Solution Overview

Problem

Conventional outboard motors face performance deficiencies in shallow, muddy, or vegetation-choked waters due to drag, corrosion, overheating, and inefficient thrust distribution, especially when reversing, leading to wasted thrust and damage from obstructions.

Innovation Solution

A vertical-input outboard-motor angled-drive lower unit that utilizes vertically oriented engine power, applies it at an acute angle to the water surface, incorporates external water cooling, and features a thrust redirection plate and angled skeg to redirect wasted thrust and shield against obstructions, with a compact gearbox design that facilitates efficient shifting and reduced water churning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the gearbox is located immediately in front of the propellers, then the propulsion efficiency is improved, but the drag increases and the gearbox is subject to fouling and damage from obstructions

Engineering Contradiction:
Improvepropulsion efficiencyVSAvoiddrag and fouling
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent angles the drive shaft and propeller assembly relative to the water surface, positioning the propeller at an acute angle rather than perpendicular. This dimensional change allows the propeller to operate in shallower water while reducing the exposure of the gearbox to surface obstructions and drag, effectively resolving the contradiction between propulsion efficiency and vulnerability to harmful factors.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent separates the gearbox from the propeller assembly by using an angled drive shaft configuration. This segmentation allows the gearbox to be positioned higher and further from the water surface, reducing its exposure to fouling and drag, while the propeller remains positioned for effective propulsion.

Inventive Principle:
Principle #1Segmentation

2Power

If the propeller is submerged at least the full length of its diameter, then the propulsion efficiency is improved, but the depth requirement increases and the motor cannot operate in shallow water

Engineering Contradiction:
Improvepropulsion efficiencyVSAvoidsubmersion depth
Core Design Contradiction:
PowerVSLength of moving object

Solution Approach 1:

The patent introduces an acute angle between the drive shaft and the water surface, changing the geometric relationship from vertical to angular. This allows the propeller to achieve adequate submersion for efficient operation while reducing the vertical depth requirement, enabling operation in shallow water environments.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Temperature

If water is taken in through a port for cooling, then the cooling efficiency is improved, but the intake port becomes blocked in muddy or vegetation-filled water

Engineering Contradiction:
Improvecooling efficiencyVSAvoidblockage
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent removes the water intake port from the cooling system, extracting the problematic component that is susceptible to blockage. Instead of drawing water through a port, the system uses direct water flow over external surfaces for cooling, eliminating the blockage vulnerability while maintaining cooling functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

4Device complexity

If the gearbox is attached to the back of the engine, then the compactness is improved, but it excludes engines with vertical rotational output

Engineering Contradiction:
ImprovecompactnessVSAvoidengine compatibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent employs an angled drive shaft with universal joints or flexible couplings that can accommodate different engine orientations. This dynamic configuration allows the gearbox to be compactly positioned while adapting to both horizontal and vertical engine rotational outputs, thereby maintaining compactness while improving engine compatibility.

Inventive Principle:
Principle #15Dynamics

5Force

If the propeller is at a long distance from the steering pivot point, then the thrust leverage is improved, but the steering operations become awkward and cumbersome

Engineering Contradiction:
Improvethrust leverageVSAvoidsteering operation
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The patent uses an asymmetric angled drive shaft configuration that optimizes the balance between thrust leverage and steering responsiveness. By angling the drive shaft rather than using a symmetric vertical or horizontal arrangement, the system achieves adequate thrust leverage while reducing the distance from the propeller to the steering pivot point, improving steering operation.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances performance in challenging water conditions by reducing drag, preventing corrosion, improving thrust efficiency, and protecting against fouling, while redirecting reverse thrust for better propulsion and minimizing water surface disturbance.

Implementation Method 1

A thrust redirection plate reflects otherwise wasted propeller thrust, especially when operating in reverse, for more efficient operation and reduced churning of the water surface

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

An angled skeg and the angled orientation of the output shaft and housing deflect obstructions

Methodology Applied
Scientific EffectDeflection:

Implementation Method 3

The apparatus is cooled by an external flow of water without being taken into any port which might become blocked

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentUS10858087B2Vertical-input outboard-motor forward-reverse angled-drive lower unit
Publication Date: 2020.12.08 PROVOST BRIAN
  • US10858087B2 patent drawing
  • US10858087B2 patent drawing
  • US10858087B2 patent drawing

AI summary

A vertical-input outboard-motor angled-drive lower unit apparatus and method for improved operations in shallow, muddy, marshy water or water choked with vegetation or obstacles. Vertically applied single-direction rotational power from an outboard motor engine is transferred to operator-controlled forward and reverse rotational power applied at an acute angle to the horizontal water surface. The apparatus is cooled by an external flow of water without being taken into any port which might become blocked. A thrust redirection plate reflects otherwise wasted propeller thrust, especially when operating in reverse, for more efficient operation and reduced churning of the water surface. An angled skeg and the angled orientation of the output shaft and housing deflect obstructions.