Angled Paddle Sweep Assembly for Grain Bin Drying

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Solution Overview

Problem

The existing grain drying technologies face challenges in achieving efficient, energy-saving, and quality-preserving drying processes, particularly in avoiding incomplete or over-drying, grain damage, and uneven distribution of airflow, which can result in quality loss and increased energy consumption.

Innovation Solution

A paddle sweep assembly with angled paddles and a drive mechanism that distributes wet grain evenly and directs dry grain to a sump, utilizing a chain and sprocket system, sensors, and a control unit to manage moisture levels and airflow, ensuring efficient drying and removal while minimizing grain damage and energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high-temperature air is used to dry grain, then drying speed is improved, but grain quality deteriorates due to stress cracks and heat damage

Engineering Contradiction:
Improvedrying speedVSAvoidgrain quality damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the drying parameters by using controlled airflow rates and temperature gradients rather than high-temperature air. The system creates multiple airflow zones with different velocities and temperatures to achieve gradual moisture removal, preventing thermal shock and stress cracks while maintaining drying efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The drying system is segmented into multiple zones with different airflow characteristics. The patent divides the bin into upper and lower sections with controlled airflow rates, creating a gradient drying pattern that prevents uniform high-temperature exposure and reduces heat damage to the grain.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If insufficient airflow is used, then energy consumption is reduced, but drying is incomplete and grain may be damaged

Engineering Contradiction:
Improveenergy consumptionVSAvoiddrying completion
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system dynamically adjusts airflow rates based on real-time moisture content measurements. The patent uses sensors to monitor grain moisture and automatically modulates fan speeds and airflow distribution, ensuring complete drying when needed while reducing energy consumption when grain reaches target moisture levels.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The drying system incorporates feedback control through moisture sensors that continuously monitor grain conditions. The patent implements a control system that receives moisture data and adjusts airflow rates accordingly, preventing both incomplete drying and excessive energy consumption by stopping or reducing airflow when drying targets are achieved.

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If paddle sweep is used to remove grain, then grain damage is reduced compared to sweep augers, but grain is not evenly distributed and unpacked layer is not formed

Engineering Contradiction:
Improvegrain damageVSAvoidgrain distribution uniformity
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent merges the functions of grain removal and grain distribution into a single integrated paddle sweep system. The system combines gentle paddle action for grain collection with mechanical spreading mechanisms that form uniform packed layers, achieving both low grain damage and high distribution uniformity simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The paddle sweep system operates in multiple dimensions by moving grain both radially inward toward the bin center and vertically to create packed layers. The patent employs angled paddle blades that simultaneously perform collection, lifting, and spreading functions, forming uniform three-dimensional grain layers while minimizing damage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The paddle sweep assembly effectively distributes wet grain for even drying, prevents over-drying, reduces grain damage, and optimizes energy use by controlling airflow and moisture levels, ensuring high-quality grain drying and efficient removal from the bin.

Implementation Method 1

The paddles are angled in relation to the chain on the back side of the paddle sweep assembly to cause the grain to slide off the paddles and onto the floor of the bin

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

A paddle sweep assembly has a top, a bottom, a front side and a back side. A drive mechanism is positioned adjacent a center of a bin that is connected to a drive sprocket

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 3

A continuous chain is mounted about the drive sprocket and extends from the drive sprocket to at least one outer sprocket. A plurality of paddles are attached to the chain

Methodology Applied
Scientific EffectMechanical Energy Transmission: Gear

Implementation Method 4

The paddle sweep assembly also has a center vertical tube with a slip ring, a drive motor, a wheel motor and sensors

Methodology Applied
Scientific EffectMoisture Detection: Hygrometer

Data Source

PatentUS20240302098A1Paddle sweep assembly
Publication Date: 2024.09.12 THE SHIVVERS GROUP
  • US20240302098A1 patent drawing
  • US20240302098A1 patent drawing
  • US20240302098A1 patent drawing

AI summary

A paddle sweep assembly has a top, a bottom, a front and a back. Adjacent to the center of a bin is a drive mechanism connected to a drive sprocket. A continuous chain is mounted about the drive sprocket and extends from the drive sprocket to at least one outer sprocket. Attached to the chain are a plurality of paddles. The paddles are angled about their horizontal axis and are cut and rotated so as not to be perpendicular with the chain. The paddles are configured to pull grain toward a sump on the bottom side of the paddle sweep assembly and away from the center of the bin on the top side of the paddle sweep assembly. The paddles are also angled in relation to the chain so that on the back side the grain slides off the paddles and onto the floor of the bin.