Angled Panel Connection with Segmented Interlocking Elements
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Solution Overview
Problem
Existing panel connection systems require a large amount of space for installation, especially when a scaffold is present close to the substructure, which is a disadvantage in terms of occupational safety and space utilization.
Innovation Solution
A panel connection system comprising first and second connecting elements with engagement structures that allow for a connecting movement along a longitudinal axis, enabling panels to be connected at an angle with minimal space requirements, using complementary engagement structures and sliding surfaces for precise alignment and fixation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If conventional panel connection systems are used, then panels can be connected at corners, but a large amount of space is required for installation
Solution Approach 1:
The connecting element is divided into two separate parts: a first connecting element attached to the first panel and a second connecting element attached to the second panel. These segmented components can be independently positioned and then joined together through the engagement structures, enabling installation in confined spaces where a single large connecting component would not fit.
Solution Approach 2:
The engagement structures are designed with nested geometry where the first engagement structure fits into or interlocks with the second engagement structure. This nesting allows the connecting elements to be joined in a compact manner, reducing the overall space required during installation while maintaining connection strength.
2Length of stationary object
If panels are connected using traditional angle pieces, then corner connections are achieved, but the connecting parts require significant displacement space
Solution Approach 1:
Instead of using a single angle piece that extends outward from the substructure, the invention inverts the approach by using two connecting elements that extend toward each other from the panels. The engagement structures are designed to join these elements in a compact configuration, reducing the outward projection and improving accessibility in confined spaces.
Solution Approach 2:
The engagement structures utilize three-dimensional interlocking geometry where components engage in multiple directions. This dimensional approach allows the connection to be achieved with minimal linear displacement, as the joining action occurs through spatial interlocking rather than simple linear extension.
3Reliability
If scaffolding is erected close to the substructure for occupational safety, then worker safety is improved, but available installation space is reduced
Solution Approach 1:
The segmented connecting elements can be independently positioned and manipulated, allowing installers to work with smaller components in the limited space between the scaffold and substructure. This segmentation enables safe installation even when the scaffold is positioned close to the building facade.
Solution Approach 2:
The connection system is designed to operate with reduced dimensional parameters - shorter connection lengths, smaller engagement distances, and compact overall footprint. These parameter changes allow the installation to proceed in the reduced space available when scaffolding is positioned for optimal worker safety.
Data Source
AI summary
Panel connection system for the corner connection of two panels which are arranged at an angled inclination to one another, having a first connecting element having a bearing portion with at least one support surface, by which the connecting element is supported on one of the two panels, and a leg portion which projects at an angled inclination from the bearing portion and which has at least one first engaging structure, and a second connecting element having a bearing portion having at least one support surface, by which the connecting element is supported on the other of the two panels, and having at least one second engaging structure which is situated opposite the support surface, wherein the at least one first engaging structure of the first connecting element is designed for engagement in the at least one second engaging structure of the second connecting element.