Angled Modular Patch Panel Mounting for Vertical Cable Routing

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Solution Overview

Problem

Existing patch panel systems are not effectively configured to be mounted to ceilings or walls, which limits their ability to facilitate efficient cable management and enhance space utilization.

Innovation Solution

A modular edge patching system with an angled design that can be mounted to ceilings or walls, featuring a patch panel element and a base with angled protuberances for semi-permanent engagement, allowing for flexible and space-efficient cable management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If patch panels are mounted horizontally between rack elements, then cable routing is straightforward, but vertical space utilization is poor and ceiling/wall mounting is not enabled

Engineering Contradiction:
Improvemounting flexibilityVSAvoidmounting structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patch panel system is divided into modular components including a base element, a patch panel element, and optional cover elements that can be assembled together. This segmentation allows the system to be mounted in different orientations (horizontal, vertical, ceiling) and configurations while maintaining functionality. The modular design enables adaptability to various mounting surfaces without requiring completely different structures for each application.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from traditional horizontal rack mounting to multi-dimensional mounting options including vertical wall mounting and ceiling mounting. By introducing angled support elements and configurable mounting orientations, the system utilizes three-dimensional space more effectively, allowing installation on ceilings and walls where horizontal rack space is unavailable or inefficient.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If traditional planar patch panels are used, then manufacturing is simple, but cable management efficiency and space utilization are limited

Engineering Contradiction:
Improvecable management efficiencyVSAvoidpanel structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patch panel system incorporates movable and configurable components including slidable patch panel elements within the base, adjustable cable management features, and modular cover elements. These dynamic elements allow the system to adapt to different cable routing requirements and configurations, improving cable management efficiency while maintaining a relatively simple base structure that does not require complex manufacturing.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If patch panels require permanent mounting, then structural stability is high, but assembly and reconfiguration is difficult

Engineering Contradiction:
Improveassembly easeVSAvoidmounting stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The base element is pre-configured with integrated support structures, mounting features, and alignment mechanisms that enable straightforward assembly of the patch panel element and cover elements. These preliminary structural preparations allow users to quickly assemble and disassemble the system without requiring complex tools or procedures, while the integrated design ensures stable connections once assembled. The pre-formed angled support elements and engagement features provide structural stability without compromising assembly ease.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11901677B2Modular edge patching system
Publication Date: 2024.02.13 LEGRAND DPC LLC
  • US11901677B2 patent drawing
  • US11901677B2 patent drawing
  • US11901677B2 patent drawing

AI summary

The disclosed angled modular edge patching system is configured to be mounted to a ceiling, furniture or wall, facilitate cable management functions and enhance space utilization. The disclosed angled modular edge patching system including a patch panel element and a base, which are configured to be releasably engaged.