Angled Raman Probe Geometry for Coating Surface Analysis

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Solution Overview

Problem

Conventional Raman spectrometers face challenges in obtaining accurate measurements on surfaces with various substances, such as coating surfaces, due to varying measurement quality and interference from substances on or under the surface.

Innovation Solution

A Raman measurement device with a housing, optical module, and measuring probe is designed, where the measuring probe is angled between 5 degrees and 60 degrees relative to the housing, and a light shield is used to reduce interference, allowing for improved focusing and reception of Raman scattered light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional Raman spectrometer with a probe is used for distal sampling measurement, then the measurement can be performed on surfaces, but the measurement quality varies due to different substances contained on or under the surface

Engineering Contradiction:
Improvemeasurement qualityVSAvoidmeasurement consistency across different substances
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent changes the geometric parameters of the measurement system by setting the measuring probe at an inclined angle (5-60 degrees) relative to the housing, and optimizes the effective focusing distance (7-9 mm) to improve measurement quality and reduce interference from substances on or under the surface

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the measuring probe is positioned to focus on the surface, then the Raman scattered light can be received, but interference lights excited or scattered from substances on or under the surface are also received

Engineering Contradiction:
Improvesignal receptionVSAvoidinterference light reception
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces asymmetry by positioning the measuring probe at an inclined angle rather than perpendicular to the surface, which creates an asymmetric light reception pattern that favors the desired Raman scattered light while reducing reception of interference lights from substances on or under the surface

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent converts the potential harm of receiving scattered light from substances into a benefit by using the inclined angle to selectively receive Raman scattered light while excluding interference lights, turning what could be noise into a filtering mechanism

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances measurement accuracy and efficiency by increasing the area of the surface illuminated and reducing interference from substances on or under the surface, as demonstrated by experimental data on coating surfaces.

Implementation Method 1

an emitted light from the laser light source exits an open end of the measuring probe and is focused on a surface to be detected

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

the open end receives a Raman scattered light excited from the surface

Methodology Applied
Scientific EffectRaman scattering: Scattering

Data Source

PatentUS20240410756A1Raman measurement device
Publication Date: 2024.12.12 TOP TECH PLATFORM CO LTD
  • US20240410756A1 patent drawing
  • US20240410756A1 patent drawing
  • US20240410756A1 patent drawing

AI summary

A proposed Raman measurement device has a housing, an optical module, and a measuring probe. The measuring probe is connected to the optical module which is installed in the housing. A part of the measuring probe protrudes from the housing. An open end of the measuring probe outputs an emitted light from a laser light source in the optical module and receives the Raman scattered light excited from a surface to be detected. The axial centerline of the measuring probe and any parallel line in the length direction of the housing include an angle of 15° to 50° and the effective focusing distance between the open end of the measuring probe and the surface to be detected is 7 mm to 9 mm.