Angled Roller Blind Assembly With Horizontal Sheet Extension

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Solution Overview

Problem

Existing roller blinds are unable to fully fit and cover angled architectural openings, particularly when the angled side is at the top or bottom, as they are designed for rectangular shapes and can only extend vertically from the top-mounted roller.

Innovation Solution

A roller blind assembly comprising a frame, roller tube assembly, chain assembly, track assembly, extension assembly, actuator and clutch assembly, and motor assembly, which allows for horizontal extension and retraction, enabling full coverage of angled openings by adjusting the roller blind sheet's attachment points and using a motor-driven system to manage the sheet's movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the roller blind is designed for rectangular openings with top-mounted roller and vertical extension, then it can properly extend and retract to fit rectangular openings, but it cannot fully fit and cover angled architectural openings

Engineering Contradiction:
Improveability to cover different opening shapesVSAvoidcomplexity of roller blind structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The roller blind system is divided into multiple independent components: a rectangular frame structure, an angled sheet element, a roller assembly, and a weighting system. This segmentation allows each component to perform its specific function - the frame provides structural support, the angled sheet covers the opening, and the weighting ensures proper extension - while collectively solving the problem of covering angled openings without requiring complete redesign of the entire blind system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces an angled dimension to the traditionally vertical roller blind configuration. By positioning the roller at the top corner and extending the sheet element at an angle rather than strictly vertically downward, the system adapts to angled architectural openings while maintaining the fundamental top-mounted roller architecture

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the roller is mounted at the top side of the architectural opening, then gravity assists to extend the sheet element downward, but existing roller blinds cannot properly extend and retract to fit angled architectural openings

Engineering Contradiction:
Improvegravity-assisted extensionVSAvoidability to cover angled openings
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The invention employs asymmetric positioning of the roller at the top corner of the opening rather than centered at the top edge. This asymmetric placement, combined with the angled extension of the sheet element, allows the system to leverage gravity assistance while adapting to the asymmetric geometry of angled architectural openings

Inventive Principle:
Principle #4Asymmetry

3Device complexity

If the sheet element is made of thin flexible material, then it can roll up around the roller, but the weight of the sheet element alone is insufficient to keep it extended over angled architectural openings

Engineering Contradiction:
Improvesimplicity of sheet elementVSAvoidability to maintain extended position
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The invention introduces a weighting system that acts as a counterbalance to the thin flexible sheet element. The weight is positioned to provide sufficient force to keep the sheet element extended over the angled opening, compensating for the insufficient weight of the thin material itself while allowing the material to remain simple and flexible

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the roller blind assembly to fully fit and cover angled architectural openings by allowing horizontal extension and retraction, accommodating modified rectangular shapes with angled sides, providing effective shading and privacy solutions.

Implementation Method 1

motor assembly

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

Gravity assists to extend the sheet element downward as the sheet element is unwound from the roller

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11913282B2Roller blind assembly
Publication Date: 2024.02.27 MCKEE JOSEPH S
  • US11913282B2 patent drawing
  • US11913282B2 patent drawing
  • US11913282B2 patent drawing

AI summary

Implementations of a roller blind assembly for angled architectural openings are provided. In some implementations, the roller blind assembly comprises a frame, a roller tube assembly, a roller blind sheet, a chain assembly, a track assembly, an extension assembly, an actuator and clutch assembly, and a motor assembly. In some implementations, a method of using the roller blind assembly comprises installing the roller blind assembly to fully fit the perimeter of an angled architectural opening and operating the roller blind assembly to fully cover the opening of the angled architectural opening.