Angled Sieve Tracheal Cannula for Secretion Management

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Solution Overview

Problem

Existing tracheostomy tubes fail to effectively prevent secretion from penetrating into the tube, leading to respiratory issues and granulation in the mucous membrane area, despite the use of sieves which are not adequately designed to prevent secretion entry.

Innovation Solution

A tracheostomy tube design featuring cannula tubes with sieve openings that pierce at an angle to the horizontal plane, forming a stepped arrangement to direct secretion away from the tube, and a method for producing such tubes using injection molding with cores to create versatile and efficient sieve openings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional sieves are used in tracheostomy tubes, then the structure is simple and easy to manufacture, but secretion penetrates through the sieve openings into the tube

Engineering Contradiction:
Improvesecretion prevention effectivenessVSAvoidsieve structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent transforms the traditional flat, two-dimensional sieve structure into a three-dimensional stepped structure with multiple levels. The sieve openings are arranged in steps that create vertical dimensionality, allowing secretion to be directed away from the tube interior while maintaining effective filtration. This dimensional change enables the sieve to simultaneously achieve complex secretion management functionality and reliable prevention of secretion penetration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If sieve openings are made larger to prevent clogging, then secretion flow is improved, but secretion can more easily penetrate into the tube

Engineering Contradiction:
Improvesecretion drainage efficiencyVSAvoidsecretion prevention effectiveness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by creating non-uniform sieve opening distributions across different regions and levels of the sieve structure. Different areas of the sieve have openings of varying sizes and orientations, with larger openings in certain regions to facilitate secretion drainage while smaller or differently oriented openings in other regions prevent secretion penetration. This localized variation in opening characteristics allows simultaneous optimization of both drainage efficiency and prevention effectiveness.

Inventive Principle:
Principle #3Local quality

3Reliability

If frequent cleaning is performed to remove secretion, then respiratory issues are prevented, but patient comfort is reduced and treatment time increases

Engineering Contradiction:
Improverespiratory health maintenanceVSAvoidcleaning frequency and duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent implements self-service functionality through the stepped sieve structure that automatically directs secretion away from the tube interior and toward external drainage paths. The geometric configuration of the stepped openings creates inherent secretion flow guidance that eliminates the need for active intervention or frequent manual cleaning. The structure performs secretion management autonomously, maintaining respiratory health while minimizing patient disruption and treatment time.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The angled sieve openings prevent secretion from entering the tube, allowing it to drain off externally, reducing respiratory issues and eliminating the need for frequent cleaning, while the injection molding method simplifies production and enhances design flexibility.

Implementation Method 1

The sieve openings (6) penetrate the cannula tube (20) at an angle (17) to a horizontal plane (21)... secretion can no longer easily enter the sieve openings... secretion is discharged via the steps of the screen openings on an outside of the cannula tube

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentEP2229972B1Screened tracheal cannula
Publication Date: 2016.06.15 ANDREAS FAHL MEDIZINTECHNIK VERTRIEB GMBH
  • EP2229972B1 patent drawingFigure 1~2
  • EP2229972B1 patent drawingFigure 3~5
  • EP2229972B1 patent drawingFigure 6

AI summary

The cannula has a cannula tube (20) comprising a filter, a distal opening and a medial opening, where the distal opening defines a flow direction perpendicular to a distal opening surface. The filter comprises filter openings (6), which are pierced in the flow direction or in an angle (17) to a horizontal plane (21) that perpendicularly stays on the surface. The angle is opened towards the medial opening. A core is brought into an injection molding tool in such a manner that the tube comprises the filter openings. Plastic is injected into the tool. Independent claims are also included for the following: (1) a method for extracting a secretion (2) a method for manufacturing a cannula tube.