Angled Solar Module Crate Transport With Remote Damage Monitoring
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Solution Overview
Problem
Large-scale solar panel systems face challenges in securely transporting and installing solar modules, with issues of damage during transit and limited remote monitoring, leading to inefficiencies and ambiguity in damage liability.
Innovation Solution
A solar module crate transport structure with angled supports and integrated monitoring devices, including sensors and cameras, to enhance secure movement and remote visibility, reducing damage and improving installation efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If solar modules are transported using conventional flat transport structures, then modules may be easily accessible for loading/unloading, but modules are prone to falling, shifting, and damage during transit
Solution Approach 1:
The transport structure uses an angled base (10-45 degrees from horizontal) instead of a conventional flat surface. This asymmetric angle prevents modules from falling forward during transport while still allowing safe loading and unloading operations
Solution Approach 2:
The patent introduces a tilted spatial dimension by angling the base relative to the horizontal plane. This dimensional change creates a self-stabilizing configuration where gravity assists in preventing module displacement during transport
2Productivity
If multiple installation crews work at different locations separated by large distances, then more installation locations can be served simultaneously, but remote monitoring and management of materials and personnel becomes difficult
Solution Approach 1:
The transport structure incorporates sensors (weight sensors, location devices, cameras, accelerometers) that continuously monitor module presence, transport location, movement status, and environmental conditions. This feedback is transmitted to remote managers, enabling real-time monitoring and decision-making across multiple installation sites
Solution Approach 2:
The patent introduces an intermediary monitoring system that acts as a bridge between physical transport operations and remote management. Sensors and communication devices serve as intermediaries, translating physical states into actionable information for remote decision-makers
3Quantity of substance
If solar modules sit for extended periods at installation locations before installation, then modules can be transported in bulk to remote locations, but modules are prone to damage from stress, torque pressure, and environmental factors
Solution Approach 1:
The transport structure uses dynamic stabilization through angled supports and adjustable restraints that adapt to the modules' position. The angled base continuously counteracts gravitational forces, while sensors detect and respond to any shifting or stress on the modules during extended storage periods
Solution Approach 2:
The structure incorporates protective elements such as cushioning materials, restrained positioning systems, and stress-distributing supports that are pre-configured to protect modules before damage can occur during extended storage at remote locations
4Loss of information
If conventional transport structures are used without monitoring features, then the transport structure is simpler and less expensive, but damage liability cannot be determined and installation efficiency is reduced
Solution Approach 1:
The transport structure integrates multiple functions into a single system: the angled base provides both structural support and anti-tipping functionality, while embedded sensors simultaneously track location, weight, acceleration, and environmental conditions. This multi-functionality reduces the need for separate monitoring systems
Solution Approach 2:
The monitoring system operates autonomously, with sensors automatically detecting and recording transport conditions, module presence, and potential damage events. The system self-documented incident data including timestamps, location, and environmental factors, eliminating the need for manual monitoring while providing comprehensive damage liability information
Data Source
AI summary
A solar module crate transport is described that securely moves a solar module crate within a large-scale solar system. The solar module crate transport comprises an angled base, at least three vertical support structures, at least one vehicle receptacle and at least one monitoring device. The at least one monitoring device may provide a variety of monitoring functionality that allows remote monitoring of an installation location within the large-scale solar system. This monitoring allows visibility into resources, including solar modules, and personnel at an installation location within the large-scale solar system.