Angled Spray Nozzle for Electric Vehicle Underbody Fire Cooling

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Solution Overview

Problem

Fires under electric vehicles are difficult to safely contain due to limited access and existing methods either pose safety risks to firefighters or fail to target the source effectively, especially with the growing risk of battery fires.

Innovation Solution

A spray nozzle system with angled holes for even fluid distribution beneath the vehicle, combined with a fan nozzle for targeted spraying above the vehicle, allowing for safe and efficient fire containment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If firefighters lift the vehicle to gain access to the underside, then access to the fire source is improved, but firefighter safety deteriorates due to close proximity to the fire

Engineering Contradiction:
Improveaccess to fire sourceVSAvoidfirefighter safety
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The spray nozzle system acts as an intermediary device that can be positioned near the fire source without requiring firefighters to physically approach it. The nozzle delivers water through angled holes to reach the underside of the vehicle, allowing firefighters to maintain a safe distance while still effectively combating the fire.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If firefighters spray water along the top of the vehicle, then firefighter safety is improved by maintaining distance, but fire extinguishing effectiveness deteriorates because the water does not target the source

Engineering Contradiction:
Improvefirefighter safetyVSAvoidfire extinguishing effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

Instead of spraying water from the top down, the invention inverts the approach by positioning the spray nozzle underneath the vehicle and directing water upward and outward through angled holes. This allows water to be delivered directly to the fire source on the underside while still allowing firefighters to operate from a distance.

Inventive Principle:
Principle #13The other way round (Inversion)

3Device complexity

If water is sprayed using a traditional fire hose, then water delivery is simple, but even distribution of water across the vehicle underside deteriorates

Engineering Contradiction:
Improvewater delivery systemVSAvoidwater distribution uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The spray nozzle is segmented into multiple holes distributed along its length, with each hole angled to spray water in a specific direction. This segmentation allows water to be delivered to multiple locations simultaneously, achieving even distribution across the underside of the vehicle while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #1Segmentation

4Area of stationary object

If the spray nozzle has holes at various angles, then water distribution coverage is improved, but manufacturing precision requirements worsen

Engineering Contradiction:
Improvespray coverage areaVSAvoidhole angle precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The invention specifies parameter ranges for the hole angles (e.g., 30-60 degrees from vertical) rather than requiring exact precise angles. This approach allows for adequate spray coverage while accommodating normal manufacturing tolerances, balancing coverage effectiveness with manufacturability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively distributes water across the underside of the vehicle, targeting the fire source while minimizing safety risks to firefighters and reducing fluid usage, thus containing fires efficiently.

Implementation Method 1

a spray nozzle with a plurality of holes that evenly distribute fluid along the underside of a vehicle

Methodology Applied
Scientific EffectFluid spray distribution: Fluid Spray

Data Source

PatentUS20250018235A1Electric vehicle under body spray nozzle
Publication Date: 2025.01.16 SEMPER FIRE LLC
  • US20250018235A1 patent drawing
  • US20250018235A1 patent drawing
  • US20250018235A1 patent drawing

AI summary

A spray nozzle and fan spray system is provided to aid in the cooling and extinguishing of electric vehicle fires. The spray nozzle is configured to be positioned underneath the vehicle, where water is evenly distributed along the underside of the vehicle through a plurality of holes disposed through the side and upper surfaces of the spray nozzle. Simultaneously a fan nozzle may be configured to spray fluid over the top of the vehicle and provides a heat barrier. A method of extinguishing an electrical vehicle fire is also provided that improves the safety of bystanders and fire fighters.