Angled Stem Hearing Protector for Inadvertent Contact Reduction

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Solution Overview

Problem

Conventional earplugs with exposed stems and cords are prone to inadvertent contact, leading to reduced sound attenuation and discomfort due to accidental dislodgement or exposure to external noise.

Innovation Solution

A hearing protector with a stem that diverges from the sound attenuating element at an angle of 110° to 140°, forming a handle and incorporating a cord retention aperture, which minimizes exposure and incidental contact by positioning the stem and cord in the natural creases of the ear and directing the cord downward.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the stem extends collinearly from the sound attenuating element, then the stem is easily accessible as a handle for insertion and removal, but the stem is exposed to inadvertent contact that may dislodge the earplug or cause discomfort

Engineering Contradiction:
Improveease of insertion and removalVSAvoidinadvertent contact
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The stem is configured with an asymmetric angular orientation (110° to 140°) relative to the longitudinal axis of the sound attenuating element, rather than extending collinearly. This asymmetric positioning removes the stem from the direct path of potential inadvertent contact while preserving its function as a handle for intentional insertion and removal operations.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The stem is repositioned from a one-dimensional collinear extension to a two-dimensional angular configuration. By changing the spatial dimension and orientation of the stem, it achieves a position that is both accessible for operation and protected from harmful inadvertent contact in the forward direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If the stem is positioned to minimize exposure, then inadvertent contact is reduced, but the stem may become less accessible as a handle

Engineering Contradiction:
Improveinadvertent contactVSAvoidease of insertion and removal
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The asymmetric angular positioning (110° to 140°) creates an optimal balance where the stem remains prominently positioned for easy grasping during insertion and removal, while simultaneously being angled away from the direction of potential inadvertent contact during normal wear.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

By changing the angular parameter of the stem orientation to a specific range (110° to 140°), the design optimizes both accessibility and protection. This parameter adjustment ensures the stem remains easily accessible for intended operations while minimizing exposure to harmful inadvertent contact.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the cord extends outwardly from the earplug, then it is easily accessible for attachment and detachment, but the cord and stem are more vulnerable to unintentional tugging or tangling

Engineering Contradiction:
Improveease of cord attachment and detachmentVSAvoidvulnerability to tugging or tangling
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The cord aperture is positioned at an angular orientation on the stem, creating an asymmetric cord exit path. This asymmetric configuration allows the cord to be easily attached and detached while directing it away from areas prone to tugging and tangling during normal activities.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The angled stem configuration acts as an intermediary that redirects the cord's path. By positioning the cord aperture at an angle on the stem, the design mediates between the need for easy cord access and the need to protect the cord from unintentional tugging and tangling.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP2664310B1Hearing protector
Publication Date: 2022.06.08 3M INNOVATIVE PROPERTIES CO
  • EP2664310B1 patent drawingFigure 1~5
  • EP2664310B1 patent drawingFigure 7~10
  • EP2664310B1 patent drawingFigure 11~13

AI summary

A hearing protection device (250) is provided including a sound attenuating element (52) and a stem (252) extending from the sound attenuating element, wherein the stem comprises multiple curved segments.