Angled Tip Catheter with Deployable Stylet for Tibial Re-entry

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Solution Overview

Problem

Current methods lack a reliable and repeatable re-entry device for recanalizing small tibial vessels below the knee, which are often calcified and difficult to access using standard techniques.

Innovation Solution

A micro-catheter with an angled tip and a deployable stylet needle, actuated by a mechanical, pneumatic, hydraulic, or magnetic mechanism, designed to penetrate the vessel wall and facilitate re-entry into the true lumen, allowing for precise and repeatable re-entry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If standard re-entry techniques are used in small tibial vessels, then the procedure becomes difficult and unreliable, but using specialized re-entry devices for larger arteries is not feasible due to size constraints

Engineering Contradiction:
Improvere-entry reliabilityVSAvoiddevice adaptability to small vessels
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The catheter is designed with a micro-scale diameter (≤4 French) specifically adapted for small tibial vessels, while the distal tip incorporates a specialized angled geometry with a deployable needle for reliable re-entry. This local differentiation allows the device to be both small enough for BTK vessels and effective for penetration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The catheter tip is designed with a specific angled geometry (e.g., 30 degrees) relative to the longitudinal axis, creating a three-dimensional re-entry configuration that facilitates controlled penetration through the vessel wall at optimized angles for small vessels.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Strength

If a deployable needle is used to penetrate the vessel wall, then penetration capability is improved, but device complexity increases

Engineering Contradiction:
Improvepenetration capabilityVSAvoiddevice complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The needle is nested within the catheter body in a retracted position during navigation, then deployed outward through the catheter wall when needed. This nesting approach allows the penetration function to be integrated into the catheter structure without requiring separate devices or complex external mechanisms.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The needle deployment mechanism is designed to be self-actuating or easily actuated by the operator through simple manual manipulation, reducing the need for complex external control systems while maintaining reliable penetration capability.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If an angled tip is used to facilitate re-entry, then re-entry precision is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvere-entry precisionVSAvoidtip angle precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The catheter tip is pre-formed during manufacturing with a specific angled geometry (e.g., 30 degrees) to optimize re-entry precision. This preliminary shaping ensures consistent performance while allowing standard manufacturing tolerances to be applied, as the angle is established once during fabrication rather than requiring adjustment during use.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable and repeatable re-entry into the true lumen of small tibial vessels, improving treatment efficacy for peripheral arterial disease by providing a precise and controlled method for recanalization.

Implementation Method 1

An actuator is provided at a proximal end portion of the catheter for advancing the stylet from a retracted position within the catheter to a deployed position projecting from the distal open end of the angled tip

Methodology Applied
Scientific EffectMechanical actuation: Mechanical Force

Implementation Method 2

The actuator may be manually operable, or may pneumatic, hydraulic, or magnetic

Methodology Applied
Scientific EffectPneumatic actuation: Pressure Increase

Implementation Method 3

The actuator may be manually operable, or may pneumatic, hydraulic, or magnetic

Methodology Applied
Scientific EffectHydraulic actuation: Hydraulic Press

Implementation Method 4

The actuator may be manually operable, or may pneumatic, hydraulic, or magnetic

Methodology Applied
Scientific EffectMagnetic actuation: Magnetic Field

Implementation Method 5

In one particular version, the actuator comprises a solenoid

Methodology Applied
Scientific EffectSolenoid actuation: Solenoid

Data Source

PatentUS20230346398A1Re-entry device for vessel recanalization using a subintimal technique
Publication Date: 2023.11.02 CR BARD INC
  • US20230346398A1 patent drawing
  • US20230346398A1 patent drawing
  • US20230346398A1 patent drawing

AI summary

A re-entry device for recanalization of a vessel using a subintimal technique. A catheter (10) includes a first inner lumen (14) extending to a distal end portion (12b) of the catheter, the distal end portion including an angled tip (20) having a distal open end (20a). An elongated stylet (24) is located in the first inner lumen, the stylet having an angled distal end portion (24a) forming a needle. An actuator (26) at a proximal end portion (12a) of the catheter is for advancing the stylet from a retracted position within the catheter to a deployed position projecting from the distal open end of the angled tip for penetrating a wall of the vessel.