Electronic vaporizing module and device

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Solution Overview

Problem

Existing electronic vaporizers struggle to balance compactness for portability with excellent vapor production and inhalation experience.

Innovation Solution

A portable electronic vaporizing device with a vaporizing module featuring a housing, removable mouthpiece, container, heating element, and gas inlet configured to direct gas flow at specific angles to enhance vapor production, and a design allowing easy refill and repair.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the vaporizer is made compact for portability, then portability is improved, but vapor production quality deteriorates

Engineering Contradiction:
Improvedevice sizeVSAvoidvapor production
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

The device is divided into separate functional modules: a removable container for vaporizable material, a heating element, a gas inlet system, and a mouthpiece. This segmentation allows each component to be optimized for its specific function while maintaining overall compactness, resolving the contradiction between small size and effective vapor production.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gas inlet system introduces gas flow at specific angles (20-70 degrees downward and 5-60 degrees horizontal incidence) to create multi-dimensional fluid dynamics within the compact container. This angular gas flow pattern enhances vaporization efficiency and vapor production quality without increasing device volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If gas flow angle is optimized for vapor production, then vapor quality is improved, but device complexity increases

Engineering Contradiction:
Improvevapor qualityVSAvoidgas inlet configuration
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The gas inlet is configured with specific angular parameters (20-70 degrees downward, 5-60 degrees horizontal) localized at the point of gas introduction into the container. This localized angular configuration optimizes vapor production at the critical vaporization zone without requiring complex mechanisms throughout the entire device.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The gas flow parameters (angle of incidence, flow direction) are precisely controlled to fall within specific ranges (5-60 degrees horizontal, 20-70 degrees downward). By optimizing these physical parameters within defined boundaries, high-quality vapor production is achieved without necessitating overly complex device architecture.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If mechanical agitation structures are added to enhance vaporization, then vapor production is improved, but device complexity and failure points increase

Engineering Contradiction:
Improvevaporization efficiencyVSAvoidmechanical structures
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent replaces mechanical agitation structures with a gas flow-based system. Gas introduced at specific angles (20-70 degrees downward, 5-60 degrees horizontal incidence) creates fluid dynamic agitation that enhances vaporization efficiency without requiring mechanical moving parts, thereby reducing device complexity and potential failure points.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention uses pneumatic principles by introducing gas flow at controlled angles into the container. This gas flow creates turbulence and enhances contact between the heating element and vaporizable material, improving vaporization efficiency through fluid dynamics rather than mechanical means.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides enhanced vapor production and smooth inhalation experience while maintaining a compact form factor, reducing liquid splash-back, and eliminating the need for mechanical agitation structures.

Implementation Method 1

a heating element configured to be electrically connected to a power source to heat the product and form a vapor therefrom

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

the gas inlet is configured to direct the flow of gas (i) downwardly with a vertical angle of at least 20° with respect to the horizontal axis, and towards an inner surface region of the container, and (ii) with a horizontal component of the flow having an angle of incidence that is within a range of from 5 to 60 degrees

Methodology Applied
Scientific EffectFluid flow and turbulence: Turbulence

Implementation Method 3

vaporizable product received in the container is heated by the heating element, becomes entrained in the flow of gas directed by the gas inlet into the container, and the flow of gas having the vaporized product entrained therein flows out of the container

Methodology Applied
Scientific EffectEntrainment: Entrainment

Data Source

PatentUS12439972B1Electronic vaporizing module and device
Publication Date: 2025.10.14 PUFF CORP
  • US12439972B1 patent drawing
  • US12439972B1 patent drawing
  • US12439972B1 patent drawing

AI summary

An electronic vaporizing device is provided having a housing defining an interior chamber having an upper interior chamber portion and a lower interior chamber portion, a removable mouthpiece having an inhalation outlet in communication with the upper interior chamber portion, a container configured to receive a vaporizable product within the lower portion of the interior chamber, the container having one or more container sidewalls having an inner surface and a bottom wall, a heating element configured to be electrically connected to a power source to heat the product and form a vapor therefrom, and a gas inlet configured to introduce a flow of gas into the container, wherein the gas inlet is configured to direct the flow of gas towards an inner surface region of the container. A vaporizing module for an electronic vaporizing device is also provided.