Angular Selective Film Using Anisotropic Polymer Layers

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Solution Overview

Problem

Existing technologies lack effective solutions for selectively transmitting or blocking light based on its incidence angle, leading to inefficiencies in light management, particularly in applications where normal incident light needs to pass through while light at larger angles is blocked.

Innovation Solution

An angular selective film is developed using a multilayer structure of isotropic and anisotropic polymer layers with specific refractive index properties, where the film is designed to have higher transmittance for radiation within a specified incidence angle range and lower transmittance for angles outside this range, achieved through the combination of materials like Polyethylene and Polyvinylidene fluoride, with controlled layer thickness and orientation processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional film structure is used, then manufacturing is simple, but angular selectivity for light transmission is not achieved

Engineering Contradiction:
Improveangular selectivityVSAvoidmultilayer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The film is divided into multiple alternating layers of isotropic polymer material and anisotropic polymer material. Each layer has a thickness of 1-100 micrometers, creating a segmented structure that enables angular selectivity through the cumulative optical effect of multiple interfaces between layers with different refractive indices.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite materials consisting of isotropic polymer material (such as polyethylene, polypropylene, or polystyrene) and anisotropic polymer material (such as polyvinylidene fluoride or polyvinyl fluoride). The combination of materials with different optical properties (refractive indices) creates the angular selective transmission effect while maintaining manufacturability through coextrusion processes.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the film blocks light at larger angles, then angular selectivity is improved, but light transmission at normal incidence may be affected

Engineering Contradiction:
Improveangular selectivityVSAvoidlight transmission
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The invention optimizes specific parameters including layer thickness (1-100 micrometers for each layer), total film thickness, and the refractive index difference between isotropic and anisotropic layers. By carefully controlling these parameters, the film achieves high angular selectivity (blocking light at angles greater than 30 degrees) while maintaining high transmission (greater than 90%) for normal incident light.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The film effectively transmits light with a normal incident angle without significant loss while blocking light with angles greater than 30°, demonstrating improved angular selectivity and light management capabilities.

Implementation Method 1

The first and second polymer layers have at least one of the following properties: (i) the first polymer layer is isotropic, the second polymer layer is anisotropic, the refractive indices of the first and second polymer layers are substantially the same in a first direction, and the refractive indices of the first and second polymer layers are different in a second direction

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

the first polymer layer is isotropic, the second polymer layer is anisotropic

Methodology Applied
Scientific EffectAnisotropy: Anisotropy

Data Source

PatentUS11372135B2Angular selective film
Publication Date: 2022.06.28 LUX LABS INC
  • US11372135B2 patent drawing
  • US11372135B2 patent drawing
  • US11372135B2 patent drawing

AI summary

An angular selective film is configured to have a higher transmittance for radiation having an incidence angle in a specified range as compared to radiation having an incidence angle outside of the specified range, and includes a plurality of multilayer modules stacked substantially along a normal direction of the angular selective film. Each multilayer module includes at least first and second polymer layers, which have at least one of the following properties: (i) the first polymer layer is isotropic, the second polymer layer is anisotropic, the refractive indices of the first and second polymer layers are substantially the same in a first direction, and are different in a second direction, or (ii) both the first and second polymer layers are anisotropic, the refractive indices of the first and second layers are substantially the same in a first direction, and are different in the second direction.