Anhydrous Iodine Drying for Corrosion-Free HI Production

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Solution Overview

Problem

The presence of water in iodine (I2) and hydrogen iodide (HI) leads to corrosion of manufacturing equipment and reduced yields due to the formation of ternary mixtures, necessitating a method to produce anhydrous iodine substantially free of water.

Innovation Solution

Methods involving distillation, concentrated acids, solid adsorbents, hydrogen iodide (HI), and inert gases are employed to selectively remove water from iodine (I2), with integrated processes to ensure continuous production of anhydrous iodine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If water is present in iodine (I2) and hydrogen iodide (HI), then the raw materials can be easily handled and processed, but corrosion of manufacturing equipment occurs and yields are reduced

Engineering Contradiction:
Improveease of handling raw materialsVSAvoidequipment integrity and product yield
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies preliminary action by removing water from iodine before it is used in the hydrogen iodide production process. Multiple drying methods are employed: distillation to remove bulk water, followed by contact with concentrated sulfuric acid or phosphoric acid to remove residual water, and finally treatment with drying agents like calcium sulfate or molecular sieves to achieve anhydrous conditions. This preliminary water removal prevents subsequent corrosion and yield reduction while maintaining ease of handling the dried iodine throughout the process.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If water is present in the iodine (I2) mixture, then the material can be easily stored and transported, but ternary mixture formation occurs resulting in reduced product separation efficiency

Engineering Contradiction:
Improveease of storage and transportVSAvoidproduct separation efficiency and yield
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent removes water from iodine before the hydrogen iodide production process through a multi-stage drying procedure. This preliminary action prevents water from participating in side reactions or forming ternary mixtures during the chemical process, thereby maintaining high product separation efficiency and yield. The dried anhydrous iodine is then used in the reaction H2 + I2 → 2HI, ensuring optimal productivity.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If water is removed from iodine (I2) using conventional methods, then water content is reduced, but multiple processing steps are required increasing process complexity

Engineering Contradiction:
Improvewater content reductionVSAvoidnumber of processing steps
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent segments the water removal process into distinct sequential stages, each targeting a different level of water content. First, distillation removes bulk water. Second, concentrated sulfuric acid or phosphoric acid removes residual water. Third, drying agents like calcium sulfate, molecular sieves, or phosphorous pentoxide remove trace water to achieve anhydrous conditions. This segmentation allows each step to be optimized independently and enables the use of relatively simple equipment for each stage, reducing overall process complexity while achieving high manufacturing precision in water content reduction.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves anhydrous iodine with water content below 1 ppm, reducing corrosion and side reactions, thereby maintaining equipment integrity and enhancing yield.

Implementation Method 1

contacting the mixture with an adsorbent to selectively adsorb water from the mixture

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

contacting the mixture with a concentrated acid to absorb water from the mixture

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 3

separating the water from mixture by distillation

Methodology Applied
Scientific EffectDistillation: Distillation

Implementation Method 4

contacting the mixture with a gas that is inert to iodine (I2), the gas stripping water from the mixture

Methodology Applied
Scientific EffectGas stripping: Sparging

Data Source

PatentUS12497294B2Methods for removing water from iodine (I2)
Publication Date: 2025.12.16 SOLSTICE ADVANCED MATERIALS US INC
  • US12497294B2 patent drawing
  • US12497294B2 patent drawing

AI summary

A method of removing water from a mixture of iodine (I2) and water includes providing a mixture comprising iodine and water and: contacting the mixture with an adsorbent to selectively adsorb water from the mixture, contacting the mixture with a concentrated acid to absorb water from the mixture, separating the water from mixture by distillation, contacting the mixture with a gas that is inert to iodine (I2), contacting the mixture with hydrogen iodide (HI), or combinations thereof.