Anhydrous Foaming Hand Soap Concentrate for Low-Waste Packaging

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The majority of hand soap products generate significant waste due to single-use plastic packaging, which is inefficient for businesses and harmful to the environment, with only 9% of plastic being recycled and packaging contributing to a large portion of municipal waste.

Innovation Solution

Development of stable, anhydrous foaming and gelling hand soap concentrates in solid forms such as tablets, granules, or sachets that are substantially fatty acid and animal fat free, containing surfactants and pH control agents, which can be dissolved in water to create a cleaning solution, reducing the need for plastic packaging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hand soap is packaged in single-use plastic vessels, then product stability and consumer convenience are improved, but packaging waste and environmental harm increase significantly

Engineering Contradiction:
Improveproduct stabilityVSAvoidpackaging waste
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention extracts and removes water from the hand soap formulation, transforming it from a liquid state requiring plastic packaging to a stable solid concentrate form. This extraction of the problematic medium (water) eliminates the need for single-use plastic vessels while maintaining product stability through the solidified concentrate containing surfactants, pH control agents, and other functional ingredients

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the physical and chemical parameters of the hand soap formulation by removing water and adjusting the concentration of active ingredients. This parameter change transforms the product from a water-based liquid requiring packaging to a water-free or low-water solid concentrate that is inherently more stable and packaging-free

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If hand soap is formulated as thin liquid or gel, then ease of dispensing is improved, but packaging requirements and associated waste increase

Engineering Contradiction:
Improveease of dispensingVSAvoidpackaging waste
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The invention segments the hand soap product into individual solid concentrate units (tablets, granules, or capsules) that can be easily portioned and dissolved in water as needed. This segmentation provides ease of use similar to liquid dispensing while eliminating the need for large plastic containers and reducing packaging waste

Inventive Principle:
Principle #1Segmentation

3Loss of substance

If water is removed from hand soap formulation, then packaging waste is reduced, but formulation stability and consumer acceptance become challenging

Engineering Contradiction:
Improvepackaging wasteVSAvoidformulation stability
Core Design Contradiction:
Loss of substanceVSStability of the object's composition

Solution Approach 1:

The invention creates a composite solid concentrate formulation combining surfactants, pH control agents, and other functional ingredients in a water-free or low-water matrix. This composite structure provides inherent stability while maintaining the effectiveness of each component, resolving the challenge of formulation stability without water

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solid formulations provide chemical stability, reduced packaging waste, and convenience for consumers while maintaining effective cleaning properties, with formulations like tablets offering ease of use and efficient dissolution in water.

Implementation Method 1

The effervescent hand soap concentrate tablet comprises an acidic cleaner, a basic cleaner, a surfactant, a binding agent

Methodology Applied
Scientific EffectAcid-base reaction: Chemical Bonding

Implementation Method 2

The effervescent hand soap concentrate tablet comprises an acidic cleaner, a basic cleaner

Methodology Applied
Scientific EffectEffervescence: Bubble

Implementation Method 3

The stable anhydrous hand soap concentrate formulations can comprise a surfactant and a pH control agent

Methodology Applied
Scientific EffectSurfactant action: Surfactant

Implementation Method 4

The effervescent hand soap concentrate tablet comprises a binding agent

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS20250367082A1Stable anhydrous foaming and gelling hand soap concentrate and method of making same
Publication Date: 2025.12.04 ONE HOME BRANDS INC

AI summary

The invention relates to stable, anhydrous foaming hand soap concentrated formulation in solid forms.