Basic Anion Exchanger Mixture for Continuous CO2 Adsorption

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Solution Overview

Problem

Current gas adsorption processes for CO2 from biogas are discontinuous, leading to high heat of adsorption, reduced adsorption capacity, and blockages in heat exchangers, hindering efficient gas adsorption and desorption.

Innovation Solution

A mixture of basic anion exchangers with 0-60% water content and 100-1000 μm particle diameter, combined with flow regulators of 1 nm to 1000 μm diameter, enables continuous gas adsorption with improved sorption properties for acidic gases, particularly CO2, by dissipating heat and preventing blockages in heat exchangers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If discontinuous gas adsorption process is used with ion exchanger in reactor, then adsorption of CO2 can be achieved, but high heat of adsorption reduces adsorption capacity and causes economic drawbacks

Engineering Contradiction:
Improveadsorption capacityVSAvoidheat of adsorption
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The harmful heat accumulation is extracted from the adsorption system by implementing continuous flow through heat exchangers, separating the heat dissipation function from the adsorption function. This allows the adsorption process to proceed without heat buildup reducing capacity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system transitions from static discontinuous adsorption to dynamic continuous flow adsorption. The ion exchanger continuously moves through adsorption zones and regeneration zones, maintaining optimal temperature and adsorption capacity throughout the process.

Inventive Principle:
Principle #15Dynamics

2Temperature

If continuous gas adsorption process is used with ion exchanger in heat exchanger, then heat dissipation is improved, but blockages occur in heat exchanger lines

Engineering Contradiction:
Improveheat dissipationVSAvoidblockage-free operation
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The particle size of the ion exchanger is optimized to 100-1000 μm, and flow regulators with 1 nm to 1000 μm particle diameter are added. These parameter changes improve flow characteristics and prevent blockages in heat exchanger lines while maintaining effective heat dissipation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Flow regulators are introduced as intermediary materials that modify the flow behavior of the ion exchanger through the heat exchanger system. These regulators prevent direct contact and potential blockages between ion exchanger particles and heat exchanger components.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If ion exchanger with high water content (>35%) is used, then CO2 uptake ability is improved, but adsorption capacity is reduced due to heat of adsorption

Engineering Contradiction:
ImproveCO2 uptake abilityVSAvoidadsorption capacity
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The continuous flow process ensures that ion exchanger with high water content (>35%) maintains its CO2 uptake ability without suffering from heat accumulation. The continuous movement through heat exchangers and regeneration zones sustains high adsorption capacity throughout operation.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for efficient continuous adsorption of acidic gases, including CO2, with enhanced adsorption capacity and flowability, preventing heat exchanger blockages and maintaining ion exchanger performance.

Implementation Method 1

the CO2 molecules bind to the primary benzylamine functional groups

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

ion exchangers can also be used to bind CO2 and other acidic gases

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 3

the ion exchanger undergoes continuous passage through a heat exchanger during gas adsorption

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 4

flow regulators that is different to the basic anion exchangers and has a mean particle diameter of 1 nm to 1000 μm

Methodology Applied
Scientific EffectFlow regulation:

Data Source

PatentUS11207671B2Mixtures for the adsorption of acidic gases
Publication Date: 2021.12.28 LANXESS DEUTSCHLAND GMBH
  • US11207671B2 patent drawing

AI summary

The invention relates to mixtures containing basic anion exchangers and flow regulators, the use thereof for the adsorption of acidic gases and of carbon dioxide in particular, a process for continuous gas adsorption, and heat exchangers that contain the mixtures containing basic anion exchangers and flow regulators.