Anion Exchange Membrane Polymers for OH− Conductivity and Stability

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Solution Overview

Problem

Current anion exchange membrane (AEM) water electrolysis technologies face challenges with membrane hydroxyl ion conductivity and stability, as well as the integration of catalysts, which hinder the development of cost-effective and high-performance systems for renewable energy applications.

Innovation Solution

Development of novel anion exchange polymers with phenolic hydroxyl groups, featuring stable hydrophobic polymer backbones, hydrophilic quaternary ammonium cationic groups, and hydrophilic phenolic hydroxyl groups on side chains, enhancing OH- conductivity, chemical stability, and mechanical strength, enabling efficient operation in water or CO2 electrolysis and fuel cell applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional AEM materials are used, then the system can operate with simpler structure, but the membrane exhibits insufficient hydroxyl ion conductivity and poor chemical stability

Engineering Contradiction:
Improvemembrane chemical stabilityVSAvoidpolymer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs composite polymer structures combining hydrophobic backbones (providing chemical stability) with hydrophilic side chains containing quaternary ammonium groups (providing OH- conductivity). This composite approach at the molecular level resolves the contradiction by integrating two functional components into a single material system that delivers both stability and conductivity simultaneously.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating distinct regions within the polymer structure: the backbone maintains hydrophobic character for stability while side chains introduce hydrophilic quaternary ammonium groups for ion conduction. This spatial differentiation of properties within the same material allows simultaneous optimization of both chemical stability and hydroxyl ion conductivity.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If AEM systems use platinum metal-free catalysts and stainless steel bipolar plates, then the capital cost is reduced, but the membrane conductivity and stability become the limiting factors

Engineering Contradiction:
Improvesystem cost reductionVSAvoidmembrane performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the chemical parameters of the membrane material by introducing specific quaternary ammonium cationic groups with optimized alkyl chain lengths and configurations. These parameter changes enhance both OH- conductivity and chemical stability, allowing the membrane to perform reliably in cost-reduced AEMWE systems using non-noble catalysts and stainless steel components.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the polymer backbone is made more hydrophilic to improve OH- conductivity, then ion conduction increases, but chemical stability and mechanical strength decrease

Engineering Contradiction:
Improvehydroxyl ion conductivityVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent segments the polymer structure into functionally distinct components: a hydrophobic backbone that maintains mechanical integrity and chemical stability, and hydrophilic side chains that provide OH- conductivity. This segmentation allows each part to optimize its specific function without compromising the other, resolving the contradiction between conductivity and mechanical strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by confining hydrophilic modifications to the side chains while maintaining the hydrophobic backbone. This localized approach ensures that OH- conductivity is enhanced where needed (at the ion-conducting sites) while the bulk backbone structure continues to provide mechanical strength and chemical stability.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The novel anion exchange polymers provide high OH- conductivity, chemical stability, and mechanical strength, facilitating stable and efficient operation in electrolysis and fuel cell applications, addressing the limitations of existing AEM technologies.

Implementation Method 1

The hydroxyl ions diffuse from the cathode 210 to the anode 205 through the AEM 215 which conducts hydroxyl ions

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 2

novel anion exchange polymers with phenolic hydroxyl groups, featuring stable hydrophobic polymer backbones, hydrophilic quaternary ammonium cationic groups, and hydrophilic phenolic hydroxyl groups on side chains, enhancing OH- conductivity

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 3

stable hydrophobic polymer backbones, enhancing OH- conductivity, chemical stability, and mechanical strength

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Data Source

PatentUS11980879B2Anion exchange polymers and membranes for electrolysis
Publication Date: 2024.05.14 UOP LLC
  • US11980879B2 patent drawing
  • US11980879B2 patent drawing
  • US11980879B2 patent drawing

AI summary

Anion exchange polymers having high OH− conductivity, chemical stability, and mechanical stability have been developed for use in AEMs. The anion exchange polymers have stable hydrophobic polymer backbones, stable hydrophilic quaternary ammonium cationic groups, and hydrophilic phenolic hydroxyl groups on the polymer side chains. The polymers have polymer backbones free of ether bonds, hydrophilic polymer side chains, and piperidinium ion-conducting functionality, which enables efficient and stable operation in water or CO2 electrolysis, redox flow battery, and fuel cell applications. The polymer comprises a plurality of repeating units of formula (I)Anion exchange membranes and membrane electrode assemblies incorporating the anion exchange polymers are also described.