Anion-Modified Silica CMP Composition for Indium Substrates

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Solution Overview

Problem

Conventional chemical mechanical polishing (CMP) compositions face challenges in achieving high polishing rate, low defects, and good dispersibility without using high-purity polishing agents, which increases costs and affects interlayer flatness in semiconductor manufacturing.

Innovation Solution

A polishing composition utilizing anion-modified silica polishing particles with a zeta potential of ≤−10 mV, specifically aluminum-modified colloidal silica particles, to enhance dispersibility and polishing performance, particularly for indium-containing substrates, by adjusting the pH and incorporating suitable additives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If high-purity polishing particles are used, then polishing performance and surface quality improve, but raw material cost increases

Engineering Contradiction:
Improvesurface qualityVSAvoidraw material cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent modifies the surface charge parameter of polishing particles by controlling zeta potential to be -10 mV or more negative, and adjusts pH to 2-8. This parameter change enables lower purity particles (90-99% SiO2) to achieve polishing performance comparable to high-purity particles, reducing raw material costs while maintaining surface quality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses lower purity silica particles (90-99% SiO2) instead of expensive high-purity particles, accepting that these cheaper particles can be effectively utilized through proper surface modification and pH control, thereby reducing material costs without sacrificing polishing quality

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Manufacturing precision

If polishing particles with appropriate hardness, size and shape are used, then flatness and defect reduction improve, but particle selection and distribution control complexity increases

Engineering Contradiction:
ImproveflatnessVSAvoidparticle distribution control
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent specifies particle size of 0.01-10 μm and controls zeta potential to be -10 mV or more negative, which simplifies the selection process by defining clear parameter ranges. These standardized parameters ensure good dispersibility and appropriate polishing action, achieving flatness without excessive complexity in particle distribution control

Inventive Principle:
Principle #35Parameter changes

3Productivity

If polishing composition is optimized for high polishing rate, then productivity improves, but interlayer flatness may be affected

Engineering Contradiction:
Improvepolishing rateVSAvoidinterlayer flatness
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent optimizes multiple parameters simultaneously: zeta potential (-10 mV or more negative), pH (2-8), particle size (0.01-10 μm), and SiO2 content (90-99%). This multi-parameter optimization enables the composition to achieve high polishing rates while maintaining good interlayer flatness, as the controlled surface charge ensures uniform particle distribution and consistent polishing action across the substrate surface

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves improved polishing rate and reduced defects on indium-containing substrates, maintaining high productivity and surface quality while reducing costs by using lower purity materials effectively.

Implementation Method 1

anion-modified silica polishing particles in which the zeta potential (ζ) is −10 mV

Methodology Applied
Scientific EffectZeta potential: Electrostatics

Implementation Method 2

anion-modified silica polishing particles... to enhance dispersibility

Methodology Applied
Scientific EffectElectrostatic repulsion: Electrostatics

Implementation Method 3

The composition chemically interacts with the film being polished to perform the polishing process

Methodology Applied
Scientific EffectChemical interaction: Chemical Bonding

Implementation Method 4

the polishing process is performed in a manner in which pressure is applied to the polishing pad... The polishing is continuously performed in this manner until a desired film on the substrate is removed

Methodology Applied
Scientific EffectAbrasion: Abrasion

Data Source

PatentUS11008482B2Polishing composition and polishing method using the same
Publication Date: 2021.05.18 SOULBRAIN CO LTD

AI summary

The present invention relates to a polishing composition, and more particularly, to a chemical mechanical polishing (CMP) composition used to chemically and mechanically polish a semiconductor wafer. The polishing composition of the present invention, by comprising anion-modified silica polishing particles in which the zeta potential (ζ) is ≤−10 mV, can exhibit excellent polishing performance, and more specifically, which can achieve a high polishing rate with respect to an indium-containing polishing substrate, while improving the dispersibility of the composition and reducing residual defects on the substrate.