Anionic Polymers for High-Temperature Oil Recovery

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current polymers used in enhanced oil recovery (EOR) techniques face thermal instability and degradation issues at high temperatures and in the presence of divalent ions, leading to reduced viscosity and poor performance, limiting their effectiveness in tertiary recovery processes.

Innovation Solution

Development of water-soluble anionic polymers comprising N-vinylpyrrolidone, Acrylamido tertiary butyl sulfonic acid, and acrylamide, with a weight average molecular weight of 1-20 million, in equimolar amounts, which provide improved thermal stability and viscosity retention, suitable for high-temperature applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If partially hydrolyzed polyacrylamides (PHPA) are used to increase viscosity, then areal sweep and mobility ratio are improved, but thermal stability is lost at temperatures higher than 80°C

Engineering Contradiction:
Improveviscosity stabilityVSAvoidthermal stability
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent changes the chemical parameters of the polymer by using acrylamido tertiary butyl sulfonic acid instead of partially hydrolyzed polyacrylamide. This parameter change allows the polymer to maintain viscosity stability at high temperatures (above 80°C) while still providing the necessary areal sweep and mobility ratio improvements for enhanced oil recovery.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite polymer structure containing acrylamido tertiary butyl sulfonic acid units combined with other compatible monomers. This composite approach creates a polymer that integrates both thermal stability and viscosity-modifying properties, resolving the contradiction between maintaining reliability at elevated temperatures.

Inventive Principle:
Principle #40Composite materials

2Reliability

If anionic polymers are used to modify viscosity, then areal sweep is improved, but polymer precipitation occurs in the presence of divalent ions

Engineering Contradiction:
Improveviscosity modificationVSAvoidpolymer precipitation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical parameters by selecting acrylamido tertiary butyl sulfonic acid as the primary functional monomer. This specific chemical structure modifies how the polymer interacts with divalent ions, preventing precipitation while maintaining anionic charge for effective viscosity modification and areal sweep improvement.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potential harmful interaction between anionic polymers and divalent ions into a beneficial relationship. The acrylamido tertiary butyl sulfonic acid structure is designed to tolerate or even utilize the presence of divalent ions, transforming what would normally cause precipitation into a stable polymer solution that maintains its viscosity-modifying function.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Productivity

If polymers are exposed to high temperature for prolonged periods, then oil recovery continues, but thermal degradation reduces viscosity

Engineering Contradiction:
Improveoil recovery rateVSAvoidpolymer exposure time
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The patent changes the thermal parameter resistance by incorporating heat-stable acrylamido tertiary butyl sulfonic acid units in the polymer chain. This parameter change enables the polymer to withstand prolonged exposure to high temperatures (above 80°C) without significant thermal degradation, maintaining viscosity and continuing to enhance oil recovery over extended periods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymers maintain their viscosifying properties, enhancing oil recovery efficiency by reducing thermal degradation and viscosity variations, allowing for more effective oil displacement and recovery even under prolonged exposure and high-salinity conditions.

Implementation Method 1

The polymer is able to provide various viscosity levels by entanglement and inter chain interactions

Methodology Applied
Scientific EffectPolymer entanglement:

Implementation Method 2

Chemical injection traditionally uses polymers to increase the viscosity of the water phase

Methodology Applied
Scientific EffectViscosifying:

Implementation Method 3

The thermal degradation behavior of the polymers is more associated with chemical modifications or the polymer chemistry and with the temperature and the time of exposure

Methodology Applied
Scientific EffectThermal degradation:

Implementation Method 4

it has been shown that above 95° C., the sulfonated acrylamide hydrolyzes and, thus, renders this class of polymer only suitable for temperatures lower than 95° C.

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS10040987B2Polymers for enhanced hydrocarbon recovery
Publication Date: 2018.08.07 S P C M SA
  • US10040987B2 patent drawing
  • US10040987B2 patent drawing

AI summary

The present invention refers to the use of anionic water-soluble polymers being partially or totally neutralized with an organic counter-ion for oil filed application, especially tertiary oil recovery steps.