Thermal Measurement for Anisotropic Heterogeneous Samples

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Solution Overview

Problem

Determining the thermal conductivity of heterogeneous anisotropic samples with multiple layers is challenging due to the variability of heat penetration time along a single direction, making it difficult to accurately assess the thermal characteristics of such barriers.

Innovation Solution

A system comprising a heating device, a first temperature sensing device, and a computing system is used to measure thermal conductivity by heating the sample and logging temperature changes over time, with a second temperature sensing device identifying the specific portion of the sample to which the conductivity value pertains based on temperature thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional thermal measurement methods are used on heterogeneous anisotropic samples, then the measurement process is simple, but the measurement precision is poor due to variable heat penetration time

Engineering Contradiction:
Improvethermal conductivity measurement precisionVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the thermal measurement process by using multiple temperature sensing devices positioned at different locations within the sample. Each sensor monitors temperature at specific depths, allowing the system to track heat wave penetration through different layers separately. This segmentation enables precise determination of which layer the heat wave is currently penetrating, resolving the ambiguity in conventional single-point measurement methods.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a computing system as an intermediary that processes temperature data from multiple sensors and determines the current penetration depth of the heat wave. This intermediary computes thermal conductivity values by analyzing temperature gradients across different layers and identifying which layer the heat wave is currently traversing, thereby enabling precise measurement without requiring complex manual analysis.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple temperature sensing devices are used to improve measurement accuracy, then the measurement precision improves, but the device complexity increases

Engineering Contradiction:
Improvethermal conductivity measurement precisionVSAvoidnumber of sensing devices
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the temperature sensing devices multi-functional by positioning them to serve dual purposes: they simultaneously monitor temperature for thermal conductivity calculation and track the penetration depth of the heat wave. This universal usage of the same sensors for multiple measurement objectives reduces the need for additional specialized devices, thereby improving precision without proportionally increasing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If thermal conductivity is measured in heterogeneous samples with multiple layers, then the applicability to real-world barriers improves, but the difficulty of detecting and measuring increases due to anisotropy

Engineering Contradiction:
Improveapplicability to multi-layer barriersVSAvoidthermal conductivity measurement difficulty
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent transitions from one-dimensional single-point temperature measurement to multi-dimensional spatial temperature monitoring by placing sensors at different depths and positions within the sample. This dimensional expansion allows the system to capture the anisotropic thermal behavior of heterogeneous samples, tracking how heat propagates differently through various layers and orientations, thereby enabling accurate measurement in complex multi-layer barriers.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for accurate determination of thermal conductivity values for heterogeneous anisotropic samples by distinguishing which portion of the sample the computed conductivity represents, enabling precise characterization of thermal properties.

Implementation Method 1

the time that a heat wave takes to penetrate a sample in a single direction

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

an electrical characteristic of the conductive element is indicative of a temperature of the element and the sample in a region about the conductive element

Methodology Applied
Scientific EffectResistive temperature sensing: Electrical Resistance

Data Source

PatentUS11592408B2Thermal measurement apparatus and methods for anisotropic thermal materials
Publication Date: 2023.02.28 NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA LLC
  • US11592408B2 patent drawing
  • US11592408B2 patent drawing
  • US11592408B2 patent drawing

AI summary

A system for characterizing thermal properties of thermally anisotropic heterogeneous samples includes a heating element, a first temperature sensing device, a second temperature sensing device, and a computing system. The heating element is positioned at a first location within a sample and heats the sample. The first temperature sensing device outputs data indicative of temperatures of the first location to the computing device. The second temperature sensing device outputs data indicative of temperatures of the second location to the computing device. The computing device computes a thermal conductivity of the sample based upon the temperatures of the first location. The computing device further outputs an indication of a portion of the sample to which the thermal conductivity pertains based upon the second temperatures.