Custom Radiographic Cutting Guide for Ankle Replacement

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Solution Overview

Problem

Current total ankle replacement surgery techniques are complex, time-consuming, and require extensive fluoroscopic imaging, with difficulties in correcting angular deformities and the need for a large external frame, which complicates the procedure and increases operative time.

Innovation Solution

A custom radiographically designed cutting guide system, including a tibial cutting guide and a talar cutting guide, along with an adjustable tibial reaming guide positioning system, which are preoperatively tailored using CAT or MRI scans to improve precision and simplify the surgical process by eliminating the need for a large external frame and minimizing fluoroscopic use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a large external frame is used to hold the leg during surgery, then the ankle can be held immobile for accurate bone cuts, but the device complexity and ease of operation deteriorate due to the cumbersome setup and extensive fluoroscopic imaging required

Engineering Contradiction:
Improveimmobility of ankle during surgeryVSAvoidcomplexity of external frame system
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent removes the large external frame from the surgical system entirely. Instead, it uses a small incisionlessless guide that fits directly into the ankle joint space, extracting the immobilization function from the complex external frame system and embedding it in a simple intra-articular guide structure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a small guide structure that acts as an intermediary element placed within the ankle joint space. This guide mediates between the surgeon's cutting instruments and the bone surfaces, providing stable reference without requiring the complex external frame system

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the existing complex algorithm and external frame technique is used to define bone cuts, then accurate alignment and position can be achieved, but the operative time increases significantly

Engineering Contradiction:
Improveaccuracy of bone cut alignmentVSAvoidoperative time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary action by pre-defining the guide structure's geometry and positioning features before surgery. The guide is designed with pre-calculated alignment references that automatically establish correct bone cut parameters when inserted, eliminating the need for complex intraoperative measurement algorithms and reducing operative time

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The guide structure is designed to be self-aligning and self-positioning within the ankle joint. Its geometry automatically establishes the correct reference framework for bone cuts without requiring complex external frame setup or extensive fluoroscopic verification, making the system self-sufficient and time-efficient

Inventive Principle:
Principle #25Self-service

3Measurement precision

If the existing technique is used for total ankle replacement, then prostheses can be inserted with correct alignment, but the ease of operation worsens due to the difficulty in correcting angular deformities

Engineering Contradiction:
Improvealignment accuracy of prosthesisVSAvoidease of correcting angular deformities
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent introduces dynamics by making the guide structure adjustable and adaptable during surgery. The guide can be repositioned and reoriented to accommodate angular deformities, allowing the surgeon to dynamically adjust the reference framework to match the patient's specific anatomy and deformity pattern, thereby maintaining alignment accuracy while improving ease of operation

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8475463B2Systems and instrumentalities for use in total ankle replacement surgery
Publication Date: 2013.07.02 LIAN GEORGE J
  • US8475463B2 patent drawing
  • US8475463B2 patent drawing
  • US8475463B2 patent drawing

AI summary

Custom radiographically designed tibial and talar cutting guide system and instrumentalities including a tibial cutting guide position verification device is disclosed. A computer-based system and method for making the custom radiographically designed tibial and talar cutting guides is also disclosed. Further disclosed is an adjustable tibial reaming guide positioning system for allowing a position for reaming of a distal tibia to be adjusted during total ankle replacement surgery and, particularly, during total ankle arthroplasty for prostheses with an intramedullary stem.