Powered Ankle Exoskeleton Using Phase-Specific Torque Bursts

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Solution Overview

Problem

Individuals with muscle control disorders, such as cerebral palsy, face significant challenges in maintaining ambulatory ability due to reduced muscle strength and increased metabolic cost of transport, leading to secondary health issues like metabolic dysfunction, cardiovascular disease, and chronic pain, as they experience a decline in physical activity and gait function.

Innovation Solution

A wearable powered exoskeleton system that provides dynamic assistance through robotic ankle actuation, using a motor, force-transmitting linkage, and sensor feedback to enhance walking economy by applying bursts of assistive torque during specific phases of the gait cycle, thereby reducing the metabolic cost of walking and encouraging volitional muscle activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If individuals with muscle control disorders engage in physical activity to maintain muscle strength, then muscle strength and coordination improve, but metabolic cost increases and energy expenditure rises

Engineering Contradiction:
Improvemuscle strengthVSAvoidmetabolic cost
Core Design Contradiction:
StrengthVSUse of energy by moving object

Solution Approach 1:

The patent introduces an external powered exoskeleton system as an intermediary that provides mechanical assistance to the user's lower limb movements. The motorized device acts as a mediator between the user's limited muscle output and the required movement demands, reducing the metabolic burden while maintaining or improving muscle strength through assisted physical activity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If powered exoskeleton provides continuous assistance to reduce metabolic cost, then walking economy improves, but device complexity and energy consumption increase

Engineering Contradiction:
Improvemetabolic costVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The exoskeleton employs periodic, phase-specific assistance rather than continuous operation. The motor provides targeted torque bursts during critical phases of the gait cycle (such as stance and swing phases) based on sensor-detected user intent and gait phase, reducing overall energy consumption while maintaining effectiveness

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system incorporates sensors that detect user gait phase, intent, and movement dynamics, providing real-time feedback to the controller. This feedback mechanism enables the exoskeleton to adapt its assistance profile dynamically, providing help only when and where needed, thereby reducing device energy consumption and improving walking economy

Inventive Principle:
Principle #23Feedback

3Productivity

If exoskeleton system uses sensor feedback and real-time control to provide precise assistance, then walking efficiency improves, but device complexity and control system requirements increase

Engineering Contradiction:
Improvewalking efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system utilizes multiple sensors (such as torque sensors, pressure sensors, or inertial measurement units) to detect user gait phase, intent, and movement characteristics in real-time. This feedback is processed by a controller that adjusts motor torque delivery dynamically, optimizing walking efficiency while maintaining manageable control system complexity through algorithmic strategies

Inventive Principle:
Principle #23Feedback

4Use of energy by moving object

If motor provides bursts of assistive torque during gait cycle to improve walking economy, then metabolic cost reduces, but precision in timing and force application increases difficulty

Engineering Contradiction:
Improvemetabolic costVSAvoidtiming precision
Core Design Contradiction:
Use of energy by moving objectVSDifficulty of detecting and measuring

Solution Approach 1:

Real-time sensor feedback on gait phase and user intent enables the control system to precisely determine the optimal timing for torque application. The controller continuously monitors user movements and adjusts motor output accordingly, achieving precise timing and force application without excessive system complexity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The exoskeleton delivers assistive torque in periodic bursts synchronized with the user's gait cycle phases. By timing motor activation to coincide with critical moments in walking (such as push-off or swing initiation), the system reduces metabolic cost while maintaining natural gait patterns

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The exoskeleton system improves walking efficiency and maintains or augments muscle strength, leading to increased physical activity, reduced metabolic cost, and prolonged ambulatory ability, with potential benefits for rehabilitation and overall health.

Implementation Method 1

a motor, electrically coupled to the battery... The motor may be configured to receive power from the battery and provide physical assistance to the user

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

The sensor may be coupled to the rotational bearing or the second arm, and the sensor may be configured to measure a torque applied to the sensor or a pressure applied to the sensor

Methodology Applied
Scientific EffectTorque sensing: Torque

Implementation Method 3

The rotational bearing may rotationally couple the first arm to the second arm

Methodology Applied
Scientific EffectRotational friction: Friction

Data Source

PatentUS11298285B2Ankle exoskeleton system and method for assisted mobility and rehabilitation
Publication Date: 2022.04.12 ARIZONA BOARD OF REGENTS ACTING FOR & ON BEHALF OF NORTHERN ARIZONA UNIV
  • US11298285B2 patent drawing
  • US11298285B2 patent drawing
  • US11298285B2 patent drawing

AI summary

A powered exoskeleton is designed to provide assistance to a user, where the powered exoskeleton may have power-generating elements in one location and power-applying elements in another location, so that a user can easily wear the powered exoskeleton.