Total Ankle Prosthesis with Segmented Articular Surfaces

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Solution Overview

Problem

Existing ankle prostheses constrain joint movement, leading to unnatural gait cycles and stress at the bone-component interface due to limited degrees of freedom and uneven weight distribution, resulting in early wear and potential revision requirements.

Innovation Solution

A total ankle prosthesis design featuring talar and tibial components with spheroidal and cylindrical articular surfaces, allowing for area and line contact to distribute weight evenly and provide three degrees of freedom, mimicking natural joint movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If artificial articular surfaces are shaped to facilitate articulation, then movement between joint components is enabled, but weight is concentrated in very small areas causing non-uniform and early wear

Engineering Contradiction:
Improvearticulation between joint componentsVSAvoidwear resistance of artificial components
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The tibial condyle articular surface is segmented into multiple distinct articular portions (first, second, third articular portions) with different geometric characteristics. The first articular portion has a first curvature, the second has a second curvature, and the third has a third curvature, allowing different regions to contact the talar condyle at different times during the gait cycle, thereby distributing weight across multiple areas rather than concentrating it in a single small contact zone.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the tibial condyle articular surface are given different local geometric properties (curvatures) to match specific functional requirements. The first, second, and third articular portions have different curvatures that correspond to different phases of foot motion, allowing each local region to optimize weight distribution and reduce stress during its active contact period.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If articular surfaces are constrained to limit degrees of freedom, then joint stability is improved, but unnatural gait cycle is resulting and stress manifests at bone-component interface

Engineering Contradiction:
Improvejoint stabilityVSAvoidgait cycle naturalness
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The articular surfaces are designed with multiple articular portions that dynamically engage with the talar condyle during the gait cycle. As the foot moves through different phases (heel strike, midstance, push-off), different articular portions sequentially contact the talar condyle, allowing the joint to naturally adapt its degrees of freedom to match physiological movement patterns while maintaining stability through continuous articular contact.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3698761B1Total ankle prosthesis
Publication Date: 2021.11.17 STRYKER EUROPEAN OPERATIONS LIMITED
  • EP3698761B1 patent drawingFigure 1A~1B
  • EP3698761B1 patent drawingFigure 2A~2B
  • EP3698761B1 patent drawingFigure 2C~2G

AI summary

A total ankle prosthesis (100) that includes a talar component (110) that has a bone contacting side for contacting a talus and an articular side opposite the bone contacting side. The articular side has first (112a) and second (112b) condyles separated by an intercondylar notch (114). The first condyle defines a spheroidal convex surface (113a). The prosthesis also includes a tibial component (105) that has a bone contacting side for contacting a tibia and an articular side. The articular side has first (132a) and second (132b) condyles separated by an intercondylar spine (134). The first condyle of the tibial component defines a concave surface. The concave surface has a condylar edge (144) that defines a perimeter thereof and a plurality of articular portions positioned between anterior (144a) and posterior (144p)extents of the condylar edge. A first articular portion (140a) of the articular portions is spheroidal and a second articular portion (140b) is defined by a cylindrical helix (132a').