Ankle Replacement Implants With Curved Surfaces for Stability

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Solution Overview

Problem

Current ankle replacement implants face issues such as loosening of the tibial component, stress concentrations in the medial malleolus, inadequate bone coverage of the talus component, and lack of vertical stabilization features.

Innovation Solution

The development of implants with specific articulating surfaces and insert designs that include medial and lateral curvatures, pegs and protrusions for stabilization, and dovetail engagement features to ensure proper fit and alignment, along with a method for implantation that includes coupling members to bones and inserting an insert to stabilize the joint.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If currently available implants for total ankle replacement are used, then the basic joint replacement function is provided, but loosening of the tibial component occurs

Engineering Contradiction:
Improvetibial component stabilityVSAvoidtibial component loosening
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The tibial articulating surface incorporates specific curvature radii (anterior-medial sagittal radius, posterior-medial sagittal radius, anterior-lateral sagittal radius, posterior-lateral sagittal radius) to match the natural talus bone geometry. This curved surface design improves contact area and stress distribution, preventing tibial component loosening while maintaining joint function

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The implant uses a composite structure with a tibial component, talus component, and insert (likely different materials such as metal and polyethylene). This composite design provides both structural strength and appropriate articulating surface properties, ensuring long-term stability and preventing loosening

Inventive Principle:
Principle #40Composite materials

2Reliability

If currently available implants for total ankle replacement are used, then joint replacement is achieved, but stress concentrations occur in the medial malleolus

Engineering Contradiction:
Improveimplant functionalityVSAvoidstress concentration in medial malleolus
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The implant design incorporates specific local geometric features including asymmetric curvature radii (anterior-lateral sagittal radius larger than anterior-medial sagittal radius; posterior-medial sagittal radius larger than posterior-lateral sagittal radius). This local variation in surface properties distributes stress more evenly across the medial and lateral malleolus, preventing stress concentrations that would lead to bone failure

Inventive Principle:
Principle #3Local quality

3Reliability

If currently available implants for total ankle replacement are used, then basic joint replacement is provided, but proper bone coverage of the talus component is lacking

Engineering Contradiction:
Improvejoint replacement functionVSAvoidtalus bone coverage
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The talus component articulating surface is designed with specific curvature radii that conform to the natural geometry of the talus bone. This curved surface design increases the contact area between the implant and talus bone, providing proper bone coverage and preventing edge loading that would compromise implant stability

Inventive Principle:
Principle #14Spheroidality (Curvature)

4Reliability

If currently available implants for total ankle replacement are used, then joint replacement is achieved, but vertical stabilization features on the tibia are absent

Engineering Contradiction:
Improvejoint replacement functionVSAvoidvertical stabilization
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The tibial articulating surface incorporates specific sagittal radius curvatures (anterior-medial, posterior-medial, anterior-lateral, posterior-lateral) that provide vertical stabilization by matching the natural roll-back and pivot motions of the ankle joint. This curvature design prevents excessive vertical movement and stabilizes the joint during weight-bearing activities

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentEP3784148B1implants
Publication Date: 2025.07.02 PARAGON 28 INC
  • EP3784148B1 patent drawingFigure 1~2
  • EP3784148B1 patent drawingFigure 3~4
  • EP3784148B1 patent drawingFigure 5~6

AI summary

Implants, devices, and methods for maintaining, correcting and/or fusing joint deformities are disclosed. The implant a first member, a second member, and an insert with a top surface and a bottom surface. The top surface couples to the first member and the bottom surface engages the second member. Kits and methods of using the implants for maintaining, correcting and/or fusing joint deformities are also disclosed.