Annular Heat Exchanger Integrated Fluidic Circuits

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Solution Overview

Problem

Existing heat exchangers for aircraft engines face challenges in oil cooling, including complex and costly assembly processes due to the need for structurally independent connecting members that require welding or brazing, making them non-removable and difficult to inspect, and requiring a large radial dimension that can impact other parts.

Innovation Solution

An annular heat exchanger design with a one-piece annular part that forms fluidic circuits within itself, using a sealing member with external grooves and parallel channels to create fluid connections without independent connecting members, allowing for direct internal fluid connections and simplified assembly, and a compact design that does not require welding or brazing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If structurally independent connecting members are used to connect ducts, then fluid connection between circuits is achieved, but assembly complexity and manufacturing cost increase due to welding or brazing requirements

Engineering Contradiction:
Improvefluid connection reliabilityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the connecting member with the annular part into a single integrated structure. The connecting member is formed as an integral part of the annular heat exchanger body, eliminating the need for separate welding or brazing operations to attach independent connecting members. This integration directly resolves the contradiction by maintaining reliable fluid connections while dramatically simplifying assembly and manufacturing processes.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If structurally independent connecting members are used, then fluid connection is achieved, but inspection and maintenance difficulty increases due to non-removable design

Engineering Contradiction:
Improvefluid connection reliabilityVSAvoidinspection ease
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent introduces dynamic configurability to the connecting members, allowing them to be either fixed or removable based on design requirements. This dynamic approach enables the system to provide reliable fluid connections when fixed, while also allowing easy removal for inspection and maintenance when configured as removable, thus resolving the contradiction between connection reliability and ease of repair.

Inventive Principle:
Principle #15Dynamics

3Power

If radial dimension of heat exchanger is increased, then heat exchange efficiency is improved, but impact on other parts increases due to space constraints

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidradial space occupation
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The patent addresses the radial space constraint by optimizing the spatial arrangement of ducts and circuits within the available radial envelope. The design efficiently packs multiple ducts and fluid circuits within a compact radial dimension, allowing adequate heat exchange surface area to be achieved without excessive radial growth that would interfere with other turbine engine parts.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies assembly, reduces costs, and allows for easier inspection and maintenance by eliminating the need for structurally independent connecting members, while maintaining compactness and ensuring fluid continuity between circuits.

Implementation Method 1

the first sealing member shaped so as to: delimit with the annular part at least a first fluidic connection channel of the first pipe of the first circuit with the second pipe of the first circuit

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

having a matrix, in the form of a sinuous pipe shaped so as to carry out a heat exchange, in which the oil coming from said parts is introduced then cooled

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP3830401B1Heat exchanger for turbomachine
Publication Date: 2022.09.07 SAFRAN AIRCRAFT ENGINES SAS
  • EP3830401B1 patent drawingFigure 1~2
  • EP3830401B1 patent drawingFigure 3~4
  • EP3830401B1 patent drawingFigure 5A~6

AI summary

The invention relates to an annular heat exchanger (12a) which has a longitudinal axis (14) for a turbomachine and which is designed, for example, to be supported by an annular shell (16) of a casing of the turbomachine, comprising a monobloc annular portion (48) which comprises a first fluid circuit (37) comprising at least a first pipe (38) and at least a second pipe (40) which extend annularly and a second fluid circuit (42) comprising at least a first pipe (44) and at least a second pipe (46) which extend annularly and which are arranged in a direction that is perpendicular to the longitudinal direction (14) on either side of the first pipe (38) and second pipe (40) of the first circuit (37).