Annular Light Guide for Uniform Vehicle Badge Illumination

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Solution Overview

Problem

Automotive badges and emblems with annular profiles require uniform backlighting using LEDs, but existing solutions either use expensive OLED technology or complex optics that are visible in the unlit state, and radar systems behind design elements are compromised by surface contaminants like dust and ice, affecting safety.

Innovation Solution

A light guide with an annular base and circumferential flanges or cylinders that facilitate internal reflection and are transparent without visible optics, combined with a fluid distributing assembly for cleaning contaminants using a sensing element and spray nozzles hidden from view.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If complex lens and reflector arrangements are used to provide uniform luminous intensity, then uniform lighting is achieved, but device complexity increases and optics are visible in the unlit state

Engineering Contradiction:
Improveuniform luminous intensityVSAvoidcomplex lens and reflector arrangements
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent extracts the optical diffusing function from separate visible lens/reflector components and integrates it into the transparent radome material itself. The radome is formulated with diffusing particles that provide uniform light distribution without requiring additional visible optical components, thereby reducing device complexity while maintaining uniform illumination.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the radome's protective covering function with its light diffusing function into a single integrated component. The transparent radome material combines structural protection with embedded diffusing particles that uniformly scatter LED light, eliminating the need for separate lens and reflector arrangements and keeping optics invisible in the unlit state.

Inventive Principle:
Principle #5Merging (Combining)

2Illumination intensity

If highly diffusing materials are used to provide uniform lighting, then uniform luminous intensity is achieved, but the appearance becomes milky or hazy

Engineering Contradiction:
Improveuniform luminous intensityVSAvoidmilky or hazy appearance
Core Design Contradiction:
Illumination intensityVSShape

Solution Approach 1:

The patent applies local quality by using a transparent radome material with specifically formulated embedded diffusing particles. Rather than using bulk highly diffusing materials that create milky appearance, the transparent base material with localized particle distribution provides uniform light scattering while maintaining visual clarity and aesthetic appearance in the unlit state.

Inventive Principle:
Principle #3Local quality

3Shape

If radar systems are located behind vehicle design elements for aesthetic purposes, then outer appearance is enhanced, but surface contaminants occlude radar sensors and reduce accuracy

Engineering Contradiction:
Improveouter appearanceVSAvoidradar sensor accuracy
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The patent implements self-service by integrating a cleaning fluid distribution system that automatically cleans the radome surface. The system includes fluid exit elements that spray cleaning fluid onto the radome to remove contaminants, allowing the radar system to maintain accuracy without manual intervention while preserving the aesthetic appearance of the design element.

Inventive Principle:
Principle #25Self-service

4Ease of manufacture

If LED light sources are used for backlighting, then cost is reduced compared to OLED, but the directional nature of LEDs creates bright spots and non-uniform lighting

Engineering Contradiction:
ImprovecostVSAvoiduniform luminous intensity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent uses the transparent radome with embedded diffusing particles as an intermediary between the LED light sources and the external environment. The diffusing particles uniformly scatter the directional LED light throughout the radome volume, transforming the point-source directional illumination into uniform omnidirectional luminous intensity while maintaining LED cost advantages.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides uniform LED lighting without visible optics and ensures radar system accuracy by cleaning contaminants from the radome surface, enhancing both aesthetic and safety features.

Implementation Method 1

the light guide transitions from the base to the flange or cylinder, sharply with a radius of less than 10% of a height of the flange or cylinder, the sharp transition facilitating internal reflection of light emitted from the light sources

Methodology Applied
Scientific EffectInternal reflection: Reflection

Data Source

PatentUS10946814B2Medium distribution assembly and a vehicle design element including such an assembly
Publication Date: 2021.03.16 MOTHERSON INNOVATIONS CO LTD
  • US10946814B2 patent drawing
  • US10946814B2 patent drawing
  • US10946814B2 patent drawing

AI summary

A medium distributing assembly for a vehicle design element includes a medium guide including at least one medium receiving element; and at least one medium exit element, where the medium exit element has at least partly an annular form.