Annular Moisture Absorbing Element for Respiratory Mask

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Solution Overview

Problem

Respiratory masks experience moisture buildup due to perspiration and exhaled breath, leading to fogging and discomfort, with existing absorbent materials often increasing breathing resistance and compromising filtering efficiency.

Innovation Solution

An annular-shaped absorbing element with a facing layer, absorbent core, and backing layer is integrated into the mask, allowing moisture absorption without significantly impacting breath resistance or filtering efficiency, and is removably attached for replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If absorbent materials are added to the mask to manage moisture, then moisture absorption capability is improved, but breathing resistance increases

Engineering Contradiction:
Improvemoisture absorption capabilityVSAvoidbreathing resistance
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The mask is divided into distinct functional zones: a hydrophilic absorbing element positioned at the periphery to manage moisture, and a hydrophobic filtering element positioned at the center for breathability and filtration. This segmentation allows each zone to perform its specific function without interfering with the other, enabling moisture absorption without significantly increasing breathing resistance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the mask are assigned different material properties: the periphery uses hydrophilic materials with high moisture absorption capacity, while the center uses hydrophobic materials with low breath resistance and high filtration efficiency. This local differentiation optimizes both moisture management and breathing comfort simultaneously.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If absorbent materials are added to the mask to manage moisture, then moisture absorption capability is improved, but filtering efficiency is compromised

Engineering Contradiction:
Improvemoisture absorption capabilityVSAvoidfiltering efficiency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The mask structure separates moisture management functions from filtration functions by positioning the hydrophilic absorbing element at the periphery and the hydrophobic filtering element at the center. This ensures that the filtering element remains dry and maintains its filtration efficiency, while the absorbing element handles moisture without interfering with the filtration process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The filtering element is located in the center region where it is protected from direct moisture contact by the peripheral absorbing element. This local quality differentiation ensures that the filtering material maintains its dry state and filtration performance, while the absorbing material at the periphery manages moisture independently.

Inventive Principle:
Principle #3Local quality

3Ease of repair

If a removable absorbing element is used for replacement, then ease of maintenance is improved, but device complexity increases

Engineering Contradiction:
Improveease of maintenanceVSAvoiddevice complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The absorbing element is designed as a separate, removable component that can be independently replaced without affecting the filtering element or the overall mask structure. This modular segmentation simplifies maintenance by allowing users to replace only the absorbent portion when saturated, rather than replacing the entire mask.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The absorbing element is extracted as a distinct removable component from the mask assembly, enabling easy replacement while maintaining the integrity of the filtering element. This extraction approach reduces maintenance complexity by isolating the consumable component that requires periodic replacement.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively manages moisture, reducing fogging and discomfort while maintaining low breath resistance and filtering efficiency, with the absorbing element capable of absorbing substantial amounts of moisture without compromising mask performance.

Implementation Method 1

the facing layer allows moisture to penetrate into the absorbing element

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

an absorbent core operable to absorb the moisture

Methodology Applied
Scientific EffectSuper absorption: Absorption (physical)

Data Source

PatentUS20210060364A1Annular unit for moisture management in respiratory mask
Publication Date: 2021.03.04 HONEYWELL SAFETY PRODUCTS USA INC
  • US20210060364A1 patent drawing
  • US20210060364A1 patent drawing

AI summary

Embodiments relate generally to absorbing elements in respiratory face masks. Applicants have developed a structure for respiratory masks that can both absorb moisture from the face (such as perspiration, as well as from condensed moisture in the breath), and maintain a low breath resistance (won't increase the breath resistance significantly). The structure may comprise an annular structure added to the respiratory masks for moisture management, wherein the annular structure comprises moisture absorbent materials. This structure may also be known as an absorbing element operable to absorb moisture effectively, provide a respiratory mask with improved moisture control characteristics, reduce fogging of a face shield or eyeglasses of the wearer, and reduce the amount of uncomfortable moisture buildup on the face of the wearer.