Annular-Housing Electric Motor With Modular Propeller Blade Mounts

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Solution Overview

Problem

Conventional electric motors for aircraft propulsion require improved mounting and modular propeller configurations that facilitate easy replacement and reconfiguration, while maintaining efficient power transmission and control.

Innovation Solution

An electric motor system with a rotating annular housing functioning as a rotor, mounted on an axially positioned shaft acting as a stator, allows for secure engagement to aircraft structures using mounting hubs on opposite ends, enabling modular propeller assemblies with interchangeable blades and adjustable pitch systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional electric motors are used with traditional mounting configurations, then power transmission efficiency is maintained, but mounting security and ease of replacement are insufficient

Engineering Contradiction:
Improveease of replacementVSAvoidmounting security
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The motor assembly is segmented into modular components with standardized mounting interfaces. The motor housing includes integrated mounting hubs with flanged ends that can be independently attached to aircraft structures, allowing the motor to be replaced without removing the entire propulsion system. This segmentation enables easy maintenance while maintaining secure mounting through dedicated attachment points.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If modular propeller configurations are implemented, then reconfiguration flexibility is improved, but device complexity increases

Engineering Contradiction:
Improvereconfiguration flexibilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The motor housing serves multiple functions: it contains the motor components, provides structural support, and acts as a mounting interface for propellers through integrated hubs. The standardized flanged ends and mounting interfaces create universal connection points that work with various propeller configurations. This multi-functionality enables reconfiguration flexibility without adding separate complex mounting mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If mounting hubs are positioned on opposite ends of the shaft, then mounting security is enhanced, but device complexity increases

Engineering Contradiction:
Improvemounting securityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mounting hubs are merged with the motor housing structure itself, with flanged ends formed as integral portions of the housing. This integration eliminates the need for separate mounting brackets or additional fastening mechanisms. The hubs are positioned on opposite ends of the shaft to provide balanced support and secure mounting, while the merging of functions keeps the device complexity manageable.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy replacement and reconfiguration of propellers, enhances mounting security, and maintains efficient power transmission and control, suitable for aircraft propulsion systems.

Implementation Method 1

They convert electric current into rotational motion... The operation and structure internally of electric motors to generate magnetic fields from electricity to thereby generate powered rotation of a rotor is well known in the art

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A magnetic field is created in its stator. The field attracts and repels magnets on the rotor which causes the rotor to rotate... a rotating magnetic field can be created. These rotating magnetic fields interact with the magnetic fields of the magnets to create a torque on the armature

Methodology Applied
Scientific EffectMagnetic field interaction: Magnetic Field

Data Source

PatentUS12384521B2Electric motor propeller system
Publication Date: 2025.08.12 RUSS JONATHAN CHRISTIAN
  • US12384521B2 patent drawing
  • US12384521B2 patent drawing
  • US12384521B2 patent drawing

AI summary

An electric motor system for powering a propeller has a central shaft engageable to a mount on an aircraft around which an annular housing rotates. The annular housing is engaged with propeller blades using blade mounts connected to the annular housing directly or upon brackets. The brackets are removably engageable with the annular housing to provide for change or repair of propeller blades.