Annular Optical Spacer with Grooved Inner Surface
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Solution Overview
Problem
Conventional optical spacers used in compact imaging lens modules fail to effectively suppress unexpected lights due to their high reflectivity, which compromises image quality, especially in high-end camera functionalities.
Innovation Solution
An annular optical spacer design featuring a first side portion, a second side portion, an outer annular portion, and an inner annular portion with coaxially disposed annular grooves and stepped surfaces, manufactured from black plastic using injection molding, which reduces reflectivity and improves image quality.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If a conventional optical spacer with a smooth and bright surface is used, then the manufacturing is simple and cost-effective, but the reflectivity is high which cannot suppress unexpected lights
Solution Approach 1:
The optical spacer features a black coating layer applied selectively to its inner surface, creating a local quality difference. The black coating is positioned specifically where light reflection needs to be suppressed (inner surface facing the lens elements), while other surfaces may remain different. This localized application resolves the contradiction by targeting the harmful reflection issue without complicating the overall manufacturing process.
Solution Approach 2:
The patent applies a black coating to the optical spacer's inner surface, utilizing color change as a functional property. The black color has low reflectivity and high light absorption characteristics, which directly addresses the problem of unexpected light reflection. This color change approach maintains manufacturing simplicity while effectively suppressing harmful light reflection.
2Object-affected harmful factors
If a conventional optical spacer with surface treatment atomization is used, then the reflectivity is reduced, but the effect of suppressing unexpected lights is still limited
Solution Approach 1:
The black coating is applied specifically to the inner surface of the optical spacer that faces the lens elements, creating a localized quality improvement. This targeted approach ensures that the surface with the most critical light interaction receives the enhanced light-absorbing property, thereby reliably suppressing unexpected lights and improving image quality without requiring treatment of the entire spacer surface.
Solution Approach 2:
The optical spacer combines the base material (transparent optical plastic or glass) with a black coating layer, creating a composite structure. The base material maintains optical transparency where needed, while the black coating layer provides light absorption and reflection suppression. This composite approach achieves reliable image quality improvement by combining complementary material properties.
3Object-affected harmful factors
If the optical spacer surface is treated to reduce reflectivity, then unexpected lights are suppressed, but the manufacturing complexity increases
Solution Approach 1:
The patent utilizes a black coating applied to the optical spacer surface, leveraging the inherent light-absorbing properties of black color. This approach is relatively simple compared to complex surface treatments like atomization, as it can be applied through standard coating processes. The color change method effectively reduces reflectivity and suppresses unexpected lights without significantly increasing manufacturing complexity.
Solution Approach 2:
The patent changes the surface optical parameter (reflectivity) by applying a black coating with different optical properties than the base material. This parameter change approach is simpler than complex surface treatments because it relies on the fundamental optical property of black materials (low reflectivity, high absorption) rather than requiring sophisticated surface structuring or atomization processes.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The annular optical spacer effectively reduces reflected lights, enhancing image quality and meeting the requirements of high-end optical systems by providing a stable and efficient surface structure that minimizes light reflection.
Implementation Method 1
The inner annular portion includes a plurality of annular grooves, wherein the annular grooves are disposed coaxially to the central axis, and each of the annular grooves includes a plurality of stepped surfaces
Implementation Method 2
The annular optical spacer effectively reduces reflected lights, enhancing image quality and meeting the requirements of high-end optical systems by providing a stable and efficient surface structure that minimizes light reflection
Data Source
AI summary
An annular optical spacer includes a first side portion, a second side portion, an outer annular portion and an inner annular portion. The second side portion is disposed opposite to the first side portion. The outer annular portion connects the first side portion and the second side portion. The inner annular portion connects the first side portion and the second side portion, wherein the inner annular portion is closer to a central axis of the annular optical spacer than the outer annular portion. The inner annular portion includes a plurality of annular grooves, wherein the annular grooves are disposed coaxially to the central axis, and each of the annular grooves includes a plurality of stepped surfaces.


