Annular Radiator Layout for Low-Resistance PCB Module Cooling

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Solution Overview

Problem

The challenge of improving heat dissipation efficiency in circuit board modules with limited space, where increasing the number of heat dissipation fins increases flow resistance while reducing the heat dissipation area, and vice versa, is addressed by the annular radiator and flow guide baffles that guide airflow effectively without increasing the overall size.

Innovation Solution

The annular radiator system includes flow guide baffles and heat dissipation fins arranged in a specific configuration to optimize airflow, with the baffles connected to the radiator and heat conduction branches, dividing the fins into groups with varying intervals and numbers to enhance airflow guidance and reduce resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the number of heat dissipation fins is increased to improve heat dissipation area, then the heat dissipation area is increased, but the flow resistance is increased

Engineering Contradiction:
Improveheat dissipation areaVSAvoidflow resistance
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The radiator is divided into multiple heat dissipation fin groups (first, second, third, and fourth fin groups) with different fin numbers and intervals. This segmentation allows each group to be optimized independently - some groups have higher fin density for heat dissipation while others have lower fin density for reduced flow resistance, resolving the contradiction between maximizing heat dissipation area and minimizing flow resistance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the radiator are designed with different fin characteristics. The first and second fin groups have different fin numbers and intervals from the third and fourth fin groups. This local differentiation enables areas closer to the heat source to have optimized fin density for heat transfer, while other areas have adjusted density to maintain airflow, thus resolving the uniform design limitation.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If the number of heat dissipation fins is reduced to decrease flow resistance, then the flow resistance is reduced, but the heat dissipation area is reduced

Engineering Contradiction:
Improveflow resistanceVSAvoidheat dissipation area
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

By segmenting the radiator into multiple fin groups with different characteristics, the system can maintain adequate heat dissipation area through aggregated surface area across all groups while allowing individual groups to have reduced fin density for lower flow resistance. The cumulative effect of multiple groups compensates for the reduced area in any single group.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces the dimension of spatial distribution by arranging heat dissipation fins in multiple groups at different locations and orientations. This transforms the problem from a single-dimension trade-off (fin density vs. flow resistance) to a multi-dimensional solution where total heat dissipation area is distributed across multiple zones with varying local characteristics.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances heat dissipation efficiency by guiding airflow effectively to the heat source, improving the cooling effect without increasing the radiator's overall size, thus addressing the inefficiencies of traditional designs.

Implementation Method 1

an annular radiator 100, includes a heat conduction body 10, a plurality of heat dissipation fins 20

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

the plurality of heat dissipation fins 20 and the plurality of heat conduction branches 300 are arranged radially and connected to a peripheral surface of the heat conduction body 10

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

two flow guide baffles 200... The two flow guide baffles 200 and the annular radiator 100 surround a heat source area 600... guiding airflow effectively to the heat source

Methodology Applied
Scientific EffectFluid flow guidance:

Data Source

PatentUS12490403B2Heat dissipation system and annular radiator
Publication Date: 2025.12.02 WISTRON CORP
  • US12490403B2 patent drawing
  • US12490403B2 patent drawing
  • US12490403B2 patent drawing

AI summary

A heat dissipation system includes an annular radiator and two flow guide baffles. Each flow guide baffle has a connected end and a free end opposite to each other. The connected ends of the two flow guide baffles are connected to the annular radiator. The two flow guide baffles and the annular radiator surround a heat source area. The heat source area has a lateral opening. The lateral opening is formed by the free ends of the two flow guide baffles, and is located in two sides of the heat source area with the annular radiator respectively.