Annular Solid Refrigerant Module for Low-Dead-Volume Cooling

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Solution Overview

Problem

Current magnetic refrigeration modules face inefficiencies in temperature regulation due to magnetic flux leakage, eddy current losses, and dead volume in the refrigerant flow paths, which affect the overall performance and capacity of the cooling system.

Innovation Solution

The design incorporates an annular storing portion with a housing portion that houses a magnetic working substance and forms flow paths for the heating medium, featuring intermediate flow paths and spaces that widen the flow of the heating medium, reducing dead volume and enhancing the magnetocaloric effect, while the magnetic circuit is optimized to minimize magnetic resistance and prevent heat leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional flow paths are used in magnetic refrigeration modules, then the structure is simple, but dead volume increases and refrigerating capacity decreases

Engineering Contradiction:
Improverefrigerating capacityVSAvoidflow path structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The flow path is divided into multiple segments including intermediate flow paths and spaces, allowing the heating medium to flow through distinct zones that reduce dead volume while maintaining manageable structural complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flow path design extends into additional spatial dimensions by incorporating intermediate flow paths and spaces that widen the flow in specific directions, reducing dead volume without simply increasing the overall size of the module

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If magnetic circuit is not optimized, then manufacturing is easier, but magnetic resistance increases and performance decreases

Engineering Contradiction:
ImproveperformanceVSAvoidmagnetic circuit optimization
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The magnetic circuit is optimized with locally varied properties including specific magnetic material placements and circuit configurations that reduce magnetic resistance in critical areas while maintaining manufacturability through standardized components in other areas

Inventive Principle:
Principle #3Local quality

3Productivity

If heat leakage prevention measures are not taken, then the structure is simpler, but temperature regulation efficiency decreases

Engineering Contradiction:
Improvetemperature regulation efficiencyVSAvoidheat leakage prevention structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Heat leakage paths are identified and extracted from the main structure by implementing separate thermal management zones and insulation barriers, preventing heat transfer between regions while maintaining overall structural simplicity

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the performance and refrigerating capacity of the magnetic refrigeration module by reducing magnetic resistance, preventing heat leakage, and optimizing the flow paths, leading to more efficient temperature regulation and reduced energy losses.

Implementation Method 1

A magnetic refrigeration module for creating a cold thermal energy and a warm thermal energy by utilizing a magnetocaloric effect has been known

Methodology Applied
Scientific EffectMagnetocaloric effect: Magnetocaloric Effect

Data Source

PatentUS20220412610A1Cooling module using solid refrigerant and cooling system using solid refrigerant
Publication Date: 2022.12.29 DAIKIN INDUSTRIES LTD
  • US20220412610A1 patent drawing
  • US20220412610A1 patent drawing
  • US20220412610A1 patent drawing

AI summary

A cooling module for solid-state refrigerant cooling includes an annular storing portion having a housing portion, low and high temperature side inflow paths, low and high temperature side outflow paths, first and second spaces between the first and second ends of housing flow paths and the low and high temperature side inflow paths, and first and second intermediate flow paths. The first intermediate flow path is in fluid communication with the low temperature side inflow path and the first space, and is configured to widen a flow of the heating medium flowing from the low temperature side inflow path to the first space. The second intermediate flow path is in fluid communication with the high temperature side inflow path and the second space, and is configured to widen a flow of the heating medium flowing from the high temperature side inflow path to the second space.