Recessed Annular Seal Geometry for Easier Groove Fitting

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Solution Overview

Problem

Conventional seal members with a circular cross-sectional shape face difficulties in workability during fitting due to the need for significant radial deformation to increase contact area, which complicates the fitting process and shortens the seal member's life due to reduced contact area and degradation.

Innovation Solution

A closed annular seal member with an elastic material, featuring outwardly widened side wall portions and a recessed outer wall portion, allowing for easy fitting and enhanced contact area with the groove, thereby improving sealing performance and longevity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the seal member is considerably deformed radially to increase contact area with the groove wall surfaces, then sealing performance is improved, but compression force increases making workability at fitting difficult

Engineering Contradiction:
Improvesealing performanceVSAvoidworkability at fitting
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The seal member is divided into multiple functional regions: a first region with greater radial thickness for initial fitting and contact, and a second region with lesser radial thickness. This segmentation allows different parts of the seal member to serve different purposes - the first region facilitates easy fitting while the second region maintains sealing contact, resolving the contradiction between workability and sealing performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different radial thicknesses are assigned to different angular regions of the seal member. The first region (with greater thickness) provides ease of fitting and initial contact, while the second region (with lesser thickness) provides sustained sealing contact. This local differentiation of properties allows the seal member to simultaneously achieve good workability and reliable sealing without requiring uniform considerable deformation throughout.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If the seal member is fitted in a less deformed state to improve workability, then fitting ease is improved, but contact area with groove wall surfaces decreases shortening seal member life

Engineering Contradiction:
Improvefitting easeVSAvoidseal member life
Core Design Contradiction:
Ease of operationVSDuration of action of moving object

Solution Approach 1:

The seal member's radial thickness is segmented into a first region with greater thickness and a second region with lesser thickness. The greater thickness in the first region allows the seal member to be fitted with less deformation, improving fitting ease. Meanwhile, the second region maintains sufficient contact area with the groove wall surfaces to ensure long-term sealing performance and extend seal member life.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The seal member is pre-formed with an elliptical cross-section (greater radial thickness in the first region) before fitting. This preliminary shaping allows the seal member to engage the groove with reduced deformation during installation, improving fitting ease. The pre-configured geometry ensures that adequate contact area is maintained during operation, preventing premature wear and extending service life.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If considerable radial deformation is applied to increase contact area, then adhesion to groove wall surfaces is enhanced, but compression force increases making fitting difficult

Engineering Contradiction:
ImproveadhesivenessVSAvoidfitting process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The seal member is segmented into a first region with greater radial thickness and a second region with lesser radial thickness. This segmentation allows the first region to provide adequate contact area for adhesion without requiring excessive overall deformation. The reduced deformation requirement simplifies the fitting process, reducing complexity while maintaining reliable adhesion through the strategically positioned first region.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Greater radial thickness is concentrated in the first region where adhesion to the groove wall surfaces is most critical. This localized quality enhancement provides sufficient contact area for reliable sealing without requiring uniform considerable deformation throughout the entire seal member. The focused approach reduces overall compression force requirements and simplifies the fitting process.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The seal member can be easily fitted into the groove with a lower compression force, maintaining a larger contact area and extending its operational life by resisting deformation and environmental degradation.

Implementation Method 1

adhesiveness between the seal member and wall surfaces of the groove is enhanced by a restoring force (elastic force) by which the seal member itself attempts to return to its original shape

Methodology Applied
Scientific EffectElastic force: Elasticity

Data Source

PatentUS11384838B2Seal member
Publication Date: 2022.07.12 APPLIED MATERIALS INC
  • US11384838B2 patent drawing
  • US11384838B2 patent drawing
  • US11384838B2 patent drawing

AI summary

A seal member includes a bottom portion, a first side wall portion, a second side wall portion, and an outer wall portion. At least one of the first side wall portion and the second side wall portion is provided to be outwardly widened from the bottom portion toward the outer wall portion with respect to a virtual plane perpendicular to an axis. The outer wall portion has a recessed portion recessed toward a bottom portion side, between the first side wall portion and the second side wall portion, and the outer wall portion forms a first lip region in a region including the first side wall portion, and forms a second lip region in a region including the second side wall portion, with the recessed portion being sandwiched therebetween.