Annular Tire Insert for Sidewall Rigidity at Low Pressure

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Solution Overview

Problem

Pneumatic tires face challenges in maintaining lateral stiffness and traction at reduced pressures, leading to increased risk of tire wear, fatigue, and instability, especially during lateral loading forces such as cornering or impact, without compromising steering responsiveness.

Innovation Solution

An annular member is integrated into the tire, contacting a significant portion of the interior surface to provide outward pressure, enhancing lateral stability and traction while allowing for lower internal pressures, and is designed to fit accurately with the tire and rim profiles to ensure uniform pressure distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If reduced internal pressure is used in the tire, then traction and comfort are improved, but lateral stiffness and stability deteriorate

Engineering Contradiction:
Improvetraction and comfortVSAvoidlateral stiffness and stability
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent introduces an annular member as an intermediary element between the tire's internal pressure system and the sidewalls. This member provides lateral support and stiffness to the tire structure without requiring high internal pressure, thereby maintaining traction and comfort while preventing lateral instability. The annular member acts as a mediator that decouples the relationship between internal pressure and lateral stiffness.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the structural parameters of the tire by adding an annular member with specific geometric characteristics (cross-sectional shape, thickness, material properties). This structural parameter change enables the tire to maintain lateral stiffness at reduced pressure levels, resolving the contradiction between low-pressure operation and lateral stability.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If high internal pressure is used in the tire, then lateral stiffness and stability are improved, but traction decreases and vibration transmission increases

Engineering Contradiction:
Improvelateral stiffness and stabilityVSAvoidtraction and vibration transmission
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The annular member serves as an intermediary that provides lateral support independently of high internal pressure. By distributing lateral loads through this member, the tire can maintain stability without relying on high pressure, thereby preserving traction and reducing vibration transmission to the vehicle.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The introduction of the annular member changes the mechanical parameter distribution within the tire, allowing lateral stiffness to be achieved through structural design rather than pressure alone. This enables operation at lower pressures with improved traction and reduced vibration.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If traditional inserts are used to protect the rim, then rim protection is improved, but lateral support to the sidewall is not provided

Engineering Contradiction:
Improverim protectionVSAvoidlateral support to sidewall
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The annular member is designed to perform multiple functions simultaneously: it provides rim protection like traditional inserts while also providing lateral support to the sidewalls. This multi-functional design resolves the contradiction by making a single component serve both protective and structural support roles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the functions of rim protection and lateral support into a single integrated annular member structure. This combination eliminates the need for separate components and enables the system to achieve both rim protection and sidewall lateral support concurrently.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If pinch puncture preventing devices are used to displace the bladder, then pinch puncture prevention is improved, but lateral support to the sidewall is not provided

Engineering Contradiction:
Improvepinch puncture preventionVSAvoidlateral support to sidewall
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The annular member provides both pinch puncture prevention and lateral support functions simultaneously. By positioning and designing the member to interact with both the bladder and sidewalls, it prevents pinch punctures during deflation while also providing necessary lateral support during normal operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines pinch puncture prevention and lateral support functions into a single annular member structure, eliminating the need for separate devices and achieving both protective and structural benefits concurrently.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The annular member maintains sidewall rigidity and traction at lower pressures, reducing tire wear and instability, and prevents pinch punctures by providing a continuous, uniform outward force, thus enhancing the tire's performance and safety.

Implementation Method 1

an annular member adapted to contact at least 10% of an interior surface of the pneumatic tire and provide an outward pressure thereagainst

Methodology Applied
Scientific EffectOutward pressure: Pressure Increase

Data Source

PatentUS10787043B2Insert for a pneumatic tire
Publication Date: 2020.09.29 CUSHCORE INC
  • US10787043B2 patent drawing
  • US10787043B2 patent drawing
  • US10787043B2 patent drawing

AI summary

An insert for a pneumatic tire including an annular member adapted to contact at least 10% of an interior surface of the pneumatic tire and provide an outward pressure thereagainst.