Anode Active Material for Lithium Secondary Battery

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Solution Overview

Problem

Lithium secondary batteries face limitations in power, life-time, and thermal stability due to the use of artificial graphite as an anode active material, which affects battery output and high-temperature storage properties.

Innovation Solution

An anode active material is developed using secondary particles formed from primary artificial graphite particles with specific diameter and orientation ranges, enhancing battery power and life-time while maintaining high-temperature storage properties, achieved by controlling the average diameter of primary particles between 5 μm to 15 μm and agglomerating them into secondary particles with a specific I(110)/I(002) ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If artificial graphite is used as anode active material, then capacity is improved, but power and thermal stability deteriorate

Engineering Contradiction:
ImprovecapacityVSAvoidpower
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The artificial graphite is divided into primary particles with average diameter of 5-15 μm, which are then assembled into secondary particles. This segmentation allows control of crystal orientation while maintaining capacity, resolving the contradiction between capacity and power by creating a hierarchical structure where small primary particles provide high capacity and their controlled assembly provides improved power characteristics.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention controls the crystal orientation locally by adjusting the I(110)/I(002) ratio to 0.0075-0.012, creating anisotropic properties in specific directions. This local quality control allows the graphite to exhibit improved power and thermal stability in critical directions while maintaining overall capacity, thus resolving the contradiction between capacity and power.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If artificial graphite is used as anode active material, then capacity is improved, but life-time deteriorates

Engineering Contradiction:
ImprovecapacityVSAvoidlife-time
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

By segmenting the artificial graphite into controlled primary particles (5-15 μm) and assembling them into secondary particles with specific crystal orientation (I(110)/I(002) = 0.0075-0.012), the invention creates a structure that maintains capacity while improving life-time. The segmented structure reduces internal stress during lithium insertion/extraction cycles, preventing capacity degradation over time.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If artificial graphite is used as anode active material, then capacity is improved, but thermal stability deteriorates

Engineering Contradiction:
ImprovecapacityVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The invention applies local quality control by adjusting the crystal orientation of artificial graphite particles, specifically controlling the I(110)/I(002) ratio to 0.0075-0.012. This creates anisotropic thermal properties where the graphite exhibits improved thermal stability in directions critical for battery operation, while maintaining high capacity. The oriented structure provides better thermal management characteristics.

Inventive Principle:
Principle #3Local quality

4Quantity of substance

If artificial graphite is used as anode active material, then capacity is improved, but high-temperature storage properties deteriorate

Engineering Contradiction:
ImprovecapacityVSAvoidhigh-temperature storage properties
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The segmentation of artificial graphite into primary particles (5-15 μm) assembled into secondary particles with controlled crystal orientation improves high-temperature storage properties. The smaller primary particle size reduces thermal runaway risk, while the controlled assembly into secondary particles maintains structural integrity at elevated temperatures, thus resolving the contradiction between capacity and high-temperature storage properties.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10454095B2Anode active material for lithium secondary battery, anode and lithium secondary battery including the same
Publication Date: 2019.10.22 SK ON CO LTD
  • US10454095B2 patent drawing
  • US10454095B2 patent drawing

AI summary

An anode active material for lithium secondary battery includes a secondary particle formed by agglomerating primary particles, an average diameter of the primary particles is in a range from 5 μm to 15 μm, and an average diameter of the secondary particle is in a range from 10 μm to about 25 μm. The primary particles include an artificial graphite, and an I(110)/I(002) of the secondary particle is in a range from about 0.0075 to 0.012.